3362442 - 1036L14 CAMSHAFTS in camshaft housing - R.R. with camshaft housing removed - Includes possible. Replacement. of camshaft housing

Removing ( Refitting ) 1. Position the upper cylinder head (1a) in the vice using the tool (1b).

NameCountry
1bMount1.860.470.001
1. Undo the bolts (1a) and remove the cam angle sensor (1b).
Check that the end float of the camshaft is within the recommended values using a dial gauge.

MeasurementValue
-Camshaft end float (mm)0.1 - 0.23
If the camshaft endfloat is not within the recommended values, when reassembling the cylinder head, replace the worn components.1. Remove the plugs (1a) and fit the camshaft timing tools (1b) in the upper cylinder head.
Check that the tools, marked with the letter 'A', are correctly inserted in the housings in the camshafts.

NameCountry
1bGauge1.870.896.900
1. Undo the camshaft sprocket fixing bolts.
Remove the camshaft timing tools from the camshaft housing.

NameCountry
-Gauge1.870.896.900
1. Withdraw the camshafts (1a) as far as necessary and remove the camshaft idler gears (1b).
1. Using a suitable drift, extract the inlet side camshaft (1a) and the plug (1b). 2. Using a suitable drift, extract the exhaust side camshaft (2a) and the oil seal (2b). Remove the exhaust side camshaft oil seal.
Refitting ( Removing ) Perform the size checks described below to determine whether the cylinder head extension requires replacement or whether the camshafts are worn.Check that the cam journal diameters are within the recommended values; if this is not the case, replace the worn camshaft(s).

MeasurementValue
-Diameter (mm)Fifth pin30.000 ÷ 30.015
First pin43.600 ÷ 43.615
Fourth pin43.000 ÷ 43.015
Second pin43.400 ÷ 43.415
Third pin43.200 ÷ 43.215
Check that the nominal lift of the camshaft cams is within the recommended values; if this is not the case, replace the worn camshaft(s).

MeasurementValue
-Nominal cam lift (mm)Exhaust8
Inlet8
1. Check the diameter of the camshaft mounts is within specified values; If this is not the case, replace the single camshaft housing.

MeasurementValue
-Diameter (mm)Fifth support30.045 ÷ 30.070
First support43.646 ÷ 43.671
Fourth support43.046 ÷ 43.071
Second support43.446 ÷ 43.471
Third support43.246 ÷ 43.271
Place the camshafts back in their housings.Place the camshaft gears back in their housings and secure them without tightening the bolts. 1. Fit the camshaft timing tools.

NameCountry
1Gauge1.870.896.900
1. Tighten the camshaft sprocket fixing bolts to the recommended torque.

FasteningComponentØValue(daNm)
-BoltIDLER GEAR ON INTAKE SHAFTM2 x 1.2512

FasteningComponentØValue(daNm)
-BoltIDLER GEAR ON EXHAUST SHAFTM2 x 1.2512
1. Fit the front camshaft oil seal, exhaust side (1a) using the tool (1b).

NameCountry
1bFitting tool1.870.896.800
Fit the inlet side camshaft plug.Fit the exhaust side timing drive pulley and fix it with the bolt without tightening it. Remove the support tool, complete with upper cylinder head from the vice and separate them.

NameCountry
-Mount1.860.470.001