3363546 - 1004D40 ENGINE - POSITION ON STAND AND REMOVE

Secure and support the engine using a hydraulic lift fitted with chains.1. Adjust the moving tensioner using a spanner in an anti-clockwise direction to slacken the auxiliary drive belt.2. Remove the single engine components drive belt.
1. Disconnect the electrical connection of the air conditioner compressor.
DescriptionConnector
1Air conditioning compressor engagement electro-magnet    L20
2. Undo the bolts (2a) and remove the air conditioner compressor (2b).
1. Undo the bolts (1a) and remove the air conditioner compressor mounting (1b).
1. Disconnect the electrical connection from the alternator.
DescriptionConnector
1Alternator    A10
1. Undo the bolts (1a) and remove the alternator (1b).
1. Undo the bolt connecting the intermediate driveshaft bearing support to the crankcase sump.2. Undo the bolts (2a) and remove the intermediate driveshaft support (2b) complete with upper alternator mounting bracket (2c).
1. Disconnect the electrical connection from the engine oil level sensor.
DescriptionConnector
1Engine oil level sensor    K32
1. Fit the brackets for positioning the engine on the overhaul stand.
DescriptionCode
1Brackets1.861.001.139
1. Position the engine on the overhaul stand using the hydraulic lift.Fasten the mounting brackets to the overhaul stand.Release the engine from the hydraulic lift.
Secure and support the engine using a hydraulic lift fitted with chains.Undo the fastenings and remove the engine complete with mounting brackets.Remove the brackets for positioning the engine on the overhaul stand.
DescriptionCode
-Brackets1.861.001.139
Connect the electrical connection to the engine oil level sensor.1. Refit the intermediate driveshaft (1a) in its housing complete with upper alternator mounting bracket (1b) and secure it tightening the bolts (1c) to the recommended torque.
FasteningComponentØ  Value(daNm)
1c----
2. Tighten the bolt connecting the intermediate driveshaft support to the crankcase sump to the recommended torque.
FasteningComponentØ  Value(daNm)
2----
1. Place the alternator (1a) in its housing and fasten it tightening the bolts (1b) to the recommended torque.
FasteningComponentØ  Value(daNm)
1b----
Connect the electrical connection to the alternator.1. Place the air conditioning compressor mounting (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.
FasteningComponentØ  Value(daNm)
1b----
1. Place the air conditioning compressor (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.
FasteningComponentØ  Value(daNm)
1b----
2. Connect the electrical connection of the air conditioner compressor.
Place the engine components single belt in position using a spanner on the moving tensioner.Release the engine from the hydraulic lift.