3362386 - 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE

Removing ( Refitting ) With the power unit resting on the support, remove the bracket and the hook on the gearbox.Secure the hook to the exhaust manifold and tension the engine.1. Disconnect the electrical wiring from the starter motor.
DescriptionConnector
1Starter motor    A20A
DescriptionConnector
1Starter motor    A20B
2. Undo the retaining bolts (2a) and remove starter motor (2b).
1. Undo the bolts (1a) and remove the cover (1b).2. Undo the nut fixing the bellhousing.
1. Undo the fastenings and the fixing nuts.2. Remove the gearbox-differential unit.
1. Fit the flywheel lock.
DescriptionCode
1Counter-torque1.860.846.000
2. Undo the bolts (2a) and remove the pressure plate (2b) and the clutch disc (2c).
Refitting ( Removing ) 1. Position the pressure plate (1a), complete with clutch disc (1b) in its housing using the tool (1c) and secure it tightening the bolts (1d) to the recommended torque.
DescriptionCode
1cClutch locating tool1.870.447.000
FasteningComponentØ  Value(daNm)
1dBoltCLUTCH ASSEMBLYM82.8
2. Remove the flywheel lock.
DescriptionCode
-Counter-torque1.860.846.000
Fit the gearbox-differential unit tightening the nuts and bolts to torque.
FasteningComponentØ  Value(daNm)
-BoltMANUAL GEARBOX/DIFFERENTIALM12 X 1.258
FasteningComponentØ  Value(daNm)
-BoltMANUAL GEARBOX/DIFFERENTIALM10 X 1.255.5
FasteningComponentØ  Value(daNm)
-NutMANUAL GEARBOX/DIFFERENTIALM12 X 1.258
Fit the starter motor and tighten the retaining bolts to torque.
FasteningComponentØ  Value(daNm)
-BoltSTARTER MOTORM82.7
Connect the electrical wiring for the starter motor.
DescriptionConnector
-Starter motor    A20A
DescriptionConnector
-Starter motor    A20B
Fit the service bracket on the gearbox again for securing the hook.