3363546 - 1004D40 ENGINE - POSITION ON STAND AND REMOVE

Removing ( Refitting ) Support the engine suitably in order to work on it safely.1. Using the automatic tensioner, loosen the auxiliary drive belt tension.2. Remove the auxiliary drive belt releasing it from the drive pullies.
1. Disconnect the electrical connection (1a) from the air conditioning compressor and the leads (1b) from the alternator.
DescriptionConnector
1aAir conditioning compressor engagement electro-magnet    L20
DescriptionConnector
1bAlternator    A10
2. Remove the support (2a) complete with alternator and air conditioning compressor adjusting the nuts (2b) and the bolts (2c).3. Remove the timing side engine support.
1. Disconnect the ignition coil electrical connection.
DescriptionConnector
1Ignition coil    A30
2. Disconnect the high tension leads from the spark plug seats.3. Remove the ignition coil.
Secure and support the engine using a hydraulic hoist fitted with chains.1. Position the engine mounting bracket on the timing side.
DescriptionCode
1Bracket1.861.001.032
1. Position the engine mounting bracket on the flywheel side.
DescriptionCode
1Bracket1.861.001.034
Fasten the engine to the overhaul stand using service bolts.Release the engine from the hoist.
Refitting ( Removing ) Secure and support the engine using a hydraulic hoist fitted with chains.Undo the retaining bolts and remove the engine mounting brackets from the rotating stand.
DescriptionCode
-Bracket1.861.001.032
DescriptionCode
-Bracket1.861.001.034
Undo the fastenings and remove the supporting tools from the engine, then replace them.Fit the ignition coil.Fit the spark plug high tension leads in their seats.Connect the ignition coil electrical connection.
DescriptionConnector
-Ignition coil    A30
Fit the timing side engine support.
FasteningComponentØ  Value(daNm)
-BoltRIGID ENGINE MOUNT, TIMING SIDEM10 X 1.256
Fit the support complete with alternator and air conditioning compressor.
FasteningComponentØ  Value(daNm)
-BoltALTERNATOR SUPPORTM10 X 1.255
FasteningComponentØ  Value(daNm)
-NutALTERNATOR SUPPORTM10 X 1.255
Connect the alternator leads.
DescriptionConnector
-Alternator    A10
Connect the electrical connection to the air conditioning compressor
DescriptionConnector
-Air conditioning compressor engagement electro-magnet    L20
Fit the auxiliary drive belt on the drive pullies, then rotate the automatic tensioner and fit the belt.Remove the hooks and supports positioned previously.