3363561 - 1028H14 PISTON CONNECTING ROD SET - R.R. WITH ENGINE AND CYLINDER HEAD(S) REMOVED

Removing ( Refitting )     Op. 1020A24 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION WITH ENGINE OR INTERFERING COMPONENTS REMOVED1. Position the flywheel lock.
DescriptionCode
1Counter-torque1.860.846.000
2. Undo the bolts (2a) and remove the clutch plate (2b).
1. Remove the two engine flywheel fixing bolts and position the tool for rotating the crankshaft.
DescriptionCode
1Flange1.860.815.000
Remove the engine flywheel lock fitted previously.2. Undo the bolts and remove the intake duct from the oil pump.Rotate the crankshaft using the tool fitted previously until cylinders 1 and 4 are at T.D.C.3. Undo the bolts (3a) and remove the connecting rod cap (3b) for cylinders 1 and 4.4. Remove the cylinders 1 and 4 connecting rod lower half-bearings.5. Remove the cylinders 1 and 4 connecting rod - piston assemblies.6. Remove the cylinders 1 and 4 connecting rod upper half-bearings.Carry out the same operations to remove the pistons and connecting rods for cylinders 2 and 3.
Refitting ( Removing ) Turn the crankshaft using the tool fitted previously.Fit the connecting rod-piston assemblies and align in accordance with the following references.1. Piston class and arrow indicating camshaft side.2. Area where the number of the matching cylinder liner is stamped.3. Gudgeon pin offset.
Letters identifying the cylinder liner classes are shown on the crankcase.
1. Fit the connecting rod-piston assemblies (1a) with half-bearings using tool (1b) to compress the piston rings and then fit the piston into the liner.
DescriptionCode
1bFitting tool1.860.700.000
Rotate the engine on the overhaul stand.1. Fit the connecting rod caps (1a) complete with half-bearings (1b) and secure by tightening bolts (1c) to the specified torque using tool (1d) for angular tightening.
Fit the connecting rod caps so that the number stamped on each cap faces towards the same side as the number stamped on the big end.
FasteningComponentØ  Value(daNm)
1cBoltCONNECTING ROD CAP FASTENERSM82 + 40°
DescriptionCode
1dTorque wrench1.860.942.000
Remove the tool for rotating the crankshaft.
DescriptionCode
-Flange1.860.815.000
Fit the intake on the oil pump.Fit the flywheel lock.
DescriptionCode
1Counter-torque1.860.846.000
Fit the two bolts removed previously securing the flywheel and tighten them to the recommended torque.
FasteningComponentØ  Value(daNm)
2cBoltFLYWHEEL (MECH.)M84.4
1. Align the driven plate to install clutch assembly (1a), using locating pin (1b).
DescriptionCode
1bClutch locating tool1.870.418.000
2. Tighten the bolts fixing the clutch to the engine flywheel.Remove the flywheel locking tool applied previously.
    Op. 1020A24 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION WITH ENGINE OR INTERFERING COMPONENTS REMOVED.