3362386 - 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE

Removing ( Refitting ) 1. With the engine on a support, undo the nuts (1a) fixing the starter motor electrical connections (1b).
DescriptionConnector
1bStarter motor    A20
2. Undo the engine side and gearbox side starter motor fixing bolts.3. Remove the starter motor.
1. Undo the bolts fixing the gearbox to the engine.2. Release the lower flywheel guard.3. Separate the gearbox from the power unit.
Refitting ( Removing ) Tighten the bolts fixing the gearbox to the engine to torque.
FasteningComponentØ  Value(daNm)
-BoltMANUAL GEARBOX/DIFFERENTIALM12 X 1.25(Upper) 8
FasteningComponentØ  Value(daNm)
-NutMANUAL GEARBOX/DIFFERENTIALM10 X 1.25(Lower) 4
FasteningComponentØ  Value(daNm)
-BoltMANUAL GEARBOX/DIFFERENTIALM12 X 1.25(Lower) 5.5
Fit the starter motor and secure it using the bolts.
FasteningComponentØ  Value(daNm)
-BoltSTARTER MOTORM82.7
Connect the starter motor electrical connections and secure them using the nuts.
DescriptionConnector
-Starter motor    A20