3363714 - Introduction - ELECTRICAL CIRCUIT FOR INSTRUMENTS/INDICATORS

MINI F.L.Ore.N.C.E. ELECTRICAL AND ELECTRONIC SYSTEM

GENERAL CHARACTERISTICS

In conventional electrical systems, functions are activated with the aid of dedicated point-to-point connections.As the number of eletrical/electronic devices on board new vehicles has increased, the connection are becoming more complex and heavy. One reason for this is the complexity of functions implemented in the many electronic units, which require a continual interchange of data. All this makes it more difficult to install new electrical systems and increases the complexity of fault diagnosis.Many problems have been resolved and new electrical systems have been optimised compared to conventional systems by means of networking. This provides a more effective means of managing communication on board the car and for the transfer of information between subsystems via the serial buses present: single wires, pairs of twisted wires or even optical fibres. We shall now see how the move from conventional systems to those known as multiplexing has taken place.

Classic solution

The four control units in the diagram below require a number (N) of wires for each input/output in order to perform their function. This has created so much wiring that the system is more complex (design and manufacture), more bulky (weight, bulk and cost) and requires some 40 kg of wiring harnesses amounting to a length of more than 2 km. This requirement is likely to double every 10 years because even now one such vehicle may be equipped with 20 to 40 control units (ECUs).
1 - Climate control node 2 - Engine management node 3 - Engine temperature sensor (for engine management node) 4 - Instrument panel node 5 - Engine temperature sensor (for instrument panel warning light) 6 - Engine cooling fan 7 - Engine temperature bulbThe first step that allowed us to reduce the volume and the complexity of the wiring harnesses was to group several electronic functions in a single unit: FEWER COMPONENTS = FEWER WIRES.Examples of integrationThe multi-function control unit manages: central locking, electric windows, courtesy light timer, heated rear windscreen timer and heated, exterior rear view mirrors.
1 - MULTI-FUNCTION CONTROL UNIT 2 - CENTRAL LOCKING 3 - ELECTRIC WINDOWS CONTROL UNIT 4 - CENTRE COURTESY LIGHT 5 - REAR COURTESY LIGHT 6 - HEATED REAR WINDSCREEN / HEATED EXTERIOR MIRRORS

The integration of electrical/electronic functions in a single unit has allowed us to improve:

  • the management of current consumption
  • the functionality of appliances because they are managed by a single control unit;
  • the fault diagnosis using control unit self-diagnosis
This first stage has allowed us to reduce the number of electronic units but not to reduce the volume of wiring harnesses sufficiently.

Multiplexing solution

This solution has made it possible to reduce the volume of cable looms and to considerably improve the transmission of information between the various electronic units.These transmissions take place through a BUS channel consisting of 2 cables (the main one already used for the telephone, radio, television network etc.)
A - B - C: NODES (CONTROL UNITS) D: MASTER CONTROL UNIT OR BODY COMPUTER A1 - A2, B1 - B2, C1 - C2: COMMUNICATION BUSIn addition to simplifying the wiring and improving communication between the electronic units, the multiplexing solution also makes it possible to reduce the number of sensors (INFORMATION SHARING)
A - Classic solution B - Multiplexing solution 1 - Climate control node 2 - Engine management node 3 - Engine temperature sensor (for engine management node) 4 - Instrument panel node 5 - Engine temperature sensor (for instrument panel warning light) 6 - Engine cooling fan 7 - Engine temperature bulb 8 - Instrument panel node 9 - Climate control node 10 - Engine temperature information 11 - Body Computer node 12 - Engine management node 13 - Engine temperature sensor (for engine management node)

In general, in order to send data via multiplexing, we need to define the following:

  • (A) THE TRANSMISSION CHANNEL (electric cables, optical fibres, radio waves, etc.)
  • (B) THE TYPE OF SIGNAL (voltage, current, light, etc.)
  • (B) THE COMMUNICATION PROTOCOL (all the rules that allow management of analogue or digital transmission management, code type, address, transmission order, error recording etc.).
On the FIAT STILO the transmission channel (A) consists of a pair of wires known as a BUS.The type of signal (B) is VOLTAGE and the communication protocol (C) is the CAN (Controller Area Network) developed by BOSCH.

F.L.ORE.N.C.E STRUCTURE

The MINI F.L.ORE.N.C.E systemhas been designed for the optimum management of the vehicle's electrical and electronic functions.The system interacts with all the electrical system functions, directly cotnrolling the so-called bodywork functions (visibility, access, on board information, comfort, telematics, etc.) and supporting the exchange of data between the traction control systems (engine, braking, gearbox, etc.).For excellent performance each control unit (electronic or electro-mechanical) is located in a central position in relation to the functions which it manages. This allows minimisation of the power and signal distribution system through the extensive use of serial communication networks, with advantages when solving the problems of size, reliability, weight and cost.The distribution of power takes place via the junction units and/or fuse boxes, connected to the control elements (relays and static actuators) in order to ensure the maximum level of electrical protection and the minimum degree of wiring complexity . The ultrasound weld spots inside the vehicle wiring have been eliminated and replaced with short circuiting connections (already adopted on the Alf 147).

The MINI FLORENCE system offers countless advantages such as, for example:

  • the sensors in the various subsystems are made available to the network;
  • information may be shared;
  • similar sensors can be done away with;
  • new functions can only be added by modifying the software (developed during the vehicle life),
  • wiring design is simplified and the number of connectors is reduced,
  • electronic device operating safety is increased to improve the reliability of information transmited,
  • an integrated diagnostic function simplifies service operations on electric/electronic components.

The system structure on the FIAT STILO comprises:

  • 2 CAN communication NETWORKS which connect NODES (see note overleaf) belonging to two different areas: one for the dynamic control of the vehicle and one for the so-called 'bodywork' functions.
  • 1 SERIAL LINE W for immobilizer recovery
  • Different K SERIAL LINES for the fault diagnosis of several NODES / CONTROL UNITS
  • 1 Serial line known as A - BUS
NODES refer to all the electrical / electronic devices and control units which contain a specific interface (NETWORK INTERFACE) which makes it possible to transmit and receive data, information and signals which travel through CAN networks.
Below is a table containing all the elements (nodes/control units/devices) which make up the mini FLORENCE structure giving the most complete configuration for the FIAT STILO.
CABAir Bag Control Unit
CAVVolumetric Alarm Control Unit
CBABattery Control Unit
CDCCD-Changer
CEREngine Cooling Fan Control Unit
CPDRight Headlamp Control Unit
CPLDashboard Control Unit
CPPTyre Pressure Control Unit
CPSLeft Headlamp Control Unit
CSAAnti-theft Alarm Control Unit
CSPRain/Dusk Sensor Control Unit
CTASun Roof Control Unit
CVBLuggage Compartment Control Unit (wiring at rear cable)
CVMEngine Compartment Control Unit
CVSClock Spring Cable
DSPAudio Hi-Fi Amplifier
NACCruise Control Adaptive Node
NAGDriving Geometry Node
NAPPassenger Geometry Node
NASSteering Angle Sensor Node
NBCBody Computer Node
NBSSteering Lock Node
NCAAutomatic Transmission Node
NCLClimate Control Node
NCMEngine Control Node
NCRRobotized Gearbox Node Interface
NFRBraking System Node
NGEElectrical Steering Node
ITNInfo Telematic Node
NPEPassive Entry Node
NPGDriver's Door Node
NPPPassenger Door Node
NQSInstrument Panel Node
NRRRadio Receiver Node
NSCGear Selector Node
NSPParking Sensor Node
NVBLuggage Compartment Node
NVOSteering Wheel Node
SCSSuspension Control Unit (Sky-Hook)

The two C-CAN and B-CAN networks are physically separate from one another, but both meet at the BODY COMPUTER NODE; the latter, which is considered the MASTER node for the two networks, contains a GATEWAY function which allows the transfer of information/dat from one network to the other, even if the two networks are operating at different speeds:

  • B-CAN NETWORK transmission speed = 50 Kbit/sec.
  • C-CAN NETWORK transmission speed = 500 Kbit/sec.
The fault diagnosis of the NODES connected to the B-CAN network is achieved via the CAN, whilst for those connected to the C-CAN require the specific K SERIAL LINES. The K lines and the B-CAN network meet in the connector for the EOBD fault diagnosis on the BODY COMPUTER.
Below is a diagram summarizing the structure of the mini F.L.Ore.N.C.E. system.'
1 - Controlled Suspension Control Unit (SCS) 2 - Air Bag Control Unit (CAB) 3 - Right Headlamp Control Unit (CFD) 4 - Left Headlamp Control Unit (CFS) 5 - Gear Selector Lever Node (NSC) 6 - Cruise Control Adaptive Node (NAC) 7 - Electric Steering Node (NGE) 8 - Automatic Transmission Node (NCA) / Robotized Gearbox Node (NCR) 9 - Engine Mangement Node (NCM) 10 - Braking System Node (NFR) 11 - Steering Angle Node (NAS) 12 - C-CAN Network high speed transmission twisted line 13 - Serial Line K 14 - Body Computer (NBC) 15 - Line K 16 - A Bus Line 17 - Tyre Pressure Control Unit (CPP) 18 - Anti-theft Alarm Control Unit (CSA) 19 - Steering column switch unit Electronic Module (DEV) 20 - Rain/Dusk Sensor Control Unit (CSP) 21 - Volumetric Alarm Control Unit (CAV) 22 - CAN - B Network low transmission speed parallel line 23 - 16 PIN EOBD tester connection (eletronic on board diagnostic) 24 - Lancia Code Aerial 25 - Info-Telematic Node (NIT) / Radio Receiver Node (NRR) 26 - Climate Control Node (NCL) 27 - Passive Entry Node (NPE) 28 - Luggage Compartment Node (NVB) 29 - Steering Lock Node (NBS) 30 - Parking Sensors Node (NSP) 31 - Driving Geometry Node (NAG) 32 - Passenger Geometry Node (NAP) 33 - Driver's Door Node (NPG) 34 - Passenger Door Node (NPP) 35 - Steering Wheel Node (NVO) 36 - Instrument Panel Node (NQS) 37 - Termination resistances (incorporated) 38 - Communication interface (transceiver) built into the node 39 - Bus 40 - CD Changer 41 - GPS, GMS, radio aerial 42 - Audio Hi-Fi amplifier 43 - Passive Entry Aerial 44 - Parking Sensor

B - can network connection

The B - CAN network (low speed) on the FIAT STILO consists of 2 electrical cables, one White/Pink shown in the wiring diagram as a CAN - A cable and one Black/Pink one shown in
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