3362532 - 1028H11 PISTON CONNECTING ROD SET - R.R. FOR VERSIONS WITH AIR CONDITIONING

Removing ( Refitting ) Position the vehicle on a lift.    1016A10 COPERCHIO INSONORIZZANTE - S.R.    Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.Disconnect the negative battery terminal.
DescriptionConnector
-Battery    A1
    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    7055B42 PASSARUOTA supplementare ANTERIORE (uno), sx o dx - S.R.(Right side)    4450B10 RUOTA (una) anteriore - S.R.(Right side)1. Disconnect the lower radiator coolant outlet hose, radiator side.
Press the springs by hand and release the rapid connector to disconnect the hose.
Collect the coolant in a suitable container.
    1092D10 CINGHIA comando compressore condizionatore aria - S.R.    Op. 1092B60 ALTERNATOR DRIVE BELT - R + R    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE    Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1092A10 CRANKSHAFT PULLEY - R + R    Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R    1056B87 SUPPORTO centralina iniezione/accensione - S.R.    1036G49 TENUTA POSTERIORE di un albero della distribuzione, sx o dx - S.R. a supporto bobina/e staccata/e    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT    1048A32 MANICOTTO da filtro aria a collettore aspirazione - S.R.    1056B15 CORPO FARFALLATO INTEGRATO con M.D.S. - S.R.    Op. 1084A16 OIL DIPSTICK PIPE - R.R    1084A22 BOCCHETTONE introduzione olio motore - S.R.    1072B50 CASSONCINO capacita'' aria - S.R.    Op. 1032B40 TOOTHED DRIVEN PULLEY (ONE) - R + R WITH TIMING BELT REMOVED    1072B14 COLLETTORE DI ASPIRAZIONE - S.R. e Sost. guarnizione a convogliatore aria/cassoncino staccato    Op. 1080B94 FRONT LAMBDA SENSOR TO WITH CATALYTIC CONVERTER - R.R    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R    Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.    1016B26 TESTA SUPERIORE DESTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    1016B22 TESTA SUPERIORE SINISTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    Op. 1088C30 THERMOSTAT UNIT - R+R    Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET    Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION1. Undo the bolts (1a) and remove the connecting rod caps (1b) complete with lower half-bearings (1c) for cylinders 1 and 4.
1. Withdraw and remove the 1st and 4th cylinder pistons (1a) with connecting rods (1b) and upper connecting rod half bearings.
Work in the same way to remove the pistons and connecting rods for cylinders 2 and 3. Refitting ( Removing ) 1. Fit the 2nd and 3rd cylinder pistons (1a) with connecting rods (1b) and upper connecting rod half bearings (1c) using a suitable tool (1d).
The pistons and connecting rods should be fitted in the crankcase with the arrow stamped near the connecting rod bearing seat or on the piston crown, indicating the direction of rotation of the engine, facing the inlet side.
Fit the connecting rod caps complete with the half-bearings for cylinders no. 2 and 3 and secure them tightening the bolts to the recommended torque.
Fit the connecting rods so that the number stamped on each rod faces towardt he same side as the number stamped on the connecting rods.
FasteningComponentØ  Value(daNm)
1cBoltCONNECTING ROD CAPSM94.8 - 5.4
Proceed in the same way to fit the pistons and the 1st and 4th cylinder connecting rods.    Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION    Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET    Op. 1088C30 THERMOSTAT UNIT - R+R    1016B22 TESTA SUPERIORE SINISTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    1016B26 TESTA SUPERIORE DESTRA - S.R. a cinghia distribuzione staccata - Sost. guarnizione    Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R    Op. 1080B94 FRONT LAMBDA SENSOR TO WITH CATALYTIC CONVERTER - R.R    1072B14 COLLETTORE DI ASPIRAZIONE - S.R. e Sost. guarnizione a convogliatore aria/cassoncino staccato    Op. 1032B40 TOOTHED DRIVEN PULLEY (ONE) - R + R WITH TIMING BELT REMOVED    1072B50 CASSONCINO capacita'' aria - S.R.    1084A22 BOCCHETTONE introduzione olio motore - S.R.    Op. 1084A16 OIL DIPSTICK PIPE - R.R    1056B15 CORPO FARFALLATO INTEGRATO con M.D.S. - S.R.    1048A32 MANICOTTO da filtro aria a collettore aspirazione - S.R.    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT    1036G49 TENUTA POSTERIORE di un albero della distribuzione, sx o dx - S.R. a supporto bobina/e staccata/e    1056B87 SUPPORTO centralina iniezione/accensione - S.R.    Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R    Op. 1092A10 CRANKSHAFT PULLEY - R + R    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE    Op. 1092B60 ALTERNATOR DRIVE BELT - R + R    Op. 1092B64 ALTERNATOR DRIVE BELT - ADJUST TENSION    1092D10 CINGHIA comando compressore condizionatore aria - S.R.Connect the lower radiator coolant outlet hose, radiator side.    4450B10 RUOTA (una) anteriore - S.R.(Right side)    7055B42 PASSARUOTA supplementare ANTERIORE (uno), sx o dx - S.R.(Right side)    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.Connect the negative battery terminal.
DescriptionConnector
-Battery    A1
    Op. 5530B56 BATTERY DRIP TRAY COVER - R.R.    1016A10 COPERCHIO INSONORIZZANTE - S.R.    Op. 0010T20 ENGINE COOLANT - CHANGE
TypeComponentDescriptionQty.
-FluidCYLINDER HEADParaflu 11-
Remove the vehicle from the lift.