5040C12 AIR CONDITIONER HOUSING - R R WITH FACIA DISCONNECTED - Fiat - STILO - eLearn

3363007 - 5040C12 air conditioner housing - r r with facia disconnected

) - 5040A10 Air conditioning refrigerant CIRCUIT - Draining and Refilling - 5530B56 BATTERY DRIP TRAY COVER - R.R.- 5530B10 battery - r+r - 5530B52 Battery DRIP TRAY/SUPPORT - R.R. - 1016A40 ignition coil cover on cylinder head- r+r - 1056B82 injection/ignition system e.c.u. (one) - r + r - 1048A31 RIGID PIPE between air filter and intake manifold - R.R. - 1056B15 throttle body intergral with mds - r r - 1056B87 ignition/injection system control unit mount - r r - 1048A23 cold air intake - r r1. Disconnect the flow meter electrical connector.

	Name	Connector
1	Air flow meter	K41

Raise the car on a lift. - 7055B54 under-engine guard - r r - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R.1. Remove the air filter casing.

Lower the car with the lift.1. Disconnect the lower radiator hose and drain the engine cooling system.

1. Disconnect the electrical connector for the engine wiring coupling (1a), the water temperature sensor (1b) and the earth on the engine (1c) and move them aside.

	Name	Connector
1a	Front/engine connection	D4

	Name	Connector
1b	Engine temperature sender unit	K36

	Name	Connector
1c	Earth on engine	C40

Release the heater water supply and return pipes, respectively, from the thermostat and the pump water manifold, acting on the retaining bands. Raise the car on a lift.Position a suitable container for collecting the coolant fluid.1. Open the band fixing the heater water supply pipe to the heater inlet pipe and move it aside.2. Open the band fixing the heater water return pipe and disconnect the pipe and move it aside.

1. Disconnect the pipes (1a) from the expansion valve (1b).

- 4110D20 steering electrical control device - r r - 5505A36 BODY COMPUTER/MAIN JUNCTION UNIT ASSEMBLY - DISMANTLING AT THE BENCH - 7040A89 REINFORCEMENT BRACKET BETWEEN DASHBOARD SUPPORTING CROSSMEMBER AND BODYSHELL - R.R.1. Using special equipment, break the rivets (1a) and remove the tunnel cover mounting brackets (1b).2. Release and remove the connectors for the climate control unit lower hoses.

1. Disconnect the rigid pipe for draining the climate control unit condensation.

1. On both sides, undo the side bolts fixing the crossmember to the bodyshell.2. Undo the upper fixing bolts (2a) and remove the crossmember (2b) from the housing.

To loosen the upper fixing bolts it is necessary to modify an Allen Key leaving the shorter end less then 20 mm.

Dismantle the crossmember with the help of a second operator.

1. At the bench, undo the fixing bolts (1a) and separate the climate control unit (1b) from the crossmember (1c).2. Release the electrical wiring on the crossmember from the retaining bands and remove it.

Refitting ( Removing

) Secure the dashboard electrical wiring to the retaining springs located on the crossmember.Fit the climate control unit on the crossmember and secure it using the bolts.Fit the crossmeber in position and tighten the bolts fixing it to the bodyshell to torque.

	Fastening	Component	Ø	Value(daNm)
-	Bolt	FACIA TRIMMOUNT BEAM	M8	(Side) 3.5

Connect the rigid pipe for draining the climate control unit condensation.Fit the connectors for the climate control unit lower hoses in their housings.Fit the tunnel cover mounting brackets and secure them temporarily to the floor of the passenger compartment using new rivets. - 7040A89 REINFORCEMENT BRACKET BETWEEN DASHBOARD SUPPORTING CROSSMEMBER AND BODYSHELL - R.R. - 5505A36 BODY COMPUTER/MAIN JUNCTION UNIT ASSEMBLY - DISMANTLING AT THE BENCH - 4110D20 steering electrical control device - r rSecure the pipes to the expansion valve tightening the fixing bolts.Secure the heater water supply and return pipes, heater side, using the retaining bands.Lower the car with the lift.Secure the heater water supply and return pipes to the thermostat and the pump water manifold, respectively, using the retaining bands. Connect the electrical connector for the engine wiring coupling, the water temperature sensor and the earth on the engine and move them aside.

	Name	Connector
-	Front/engine connection	D4

	Name	Connector
-	Engine temperature sender unit	K36

	Name	Connector
-	Earth on engine	C40

Connect the lower hose to the radiator and top up the coolant level in the engine cooling circuit.Raise the car on a lift.Position the air filter casing in its housing. - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R. - 7055B54 under-engine guard - r rLower the car with the lift.Connect the flow meter electrical connector.

	Name	Connector
-	Air flow meter	K41

- 1048A23 cold air intake - r r - 1056B87 ignition/injection system control unit mount - r r - 1056B15 throttle body intergral with mds - r r - 1048A31 RIGID PIPE between air filter and intake manifold - R.R. - 1056B82 injection/ignition system e.c.u. (one) - r + r - 1016A40 ignition coil cover on cylinder head- r+r - 5530B52 Battery DRIP TRAY/SUPPORT - R.R.- 5530B10 battery - r+r - 5530B56 BATTERY DRIP TRAY COVER - R.R.- 5040A10 Air conditioning refrigerant CIRCUIT - Draining and Refilling