194000714 - 5530A10 ALTERNATOR - R+R

Removing ( Refitting ) - Position the vehicle on a lift.- Make sure that the ignition key is in the OFF position, then disconnect the battery terminal (-).

	Description	Connector
-	Battery	See A001 BATTERY

1. Remove the sound insulation cover fastened to the engine by three pins. 1. Loosen the band and disconnect the engine oil vapour recovery pipe from the cylinder head cover.2. Loosen the bands and remove the air supply hose from the air flow meter to the throttle casing. 1. Disconnect the electrical connection from the air flow meter.

	Description	Connector
1	Air flow meter	See K041 AIR FLOW METER

2. Undo the bolts (2a) and remove the air filter cover (2b), complete with air flow meter (2c).3. Remove the air filter filter element. 1. Release the fuel vapour pipe (1a) from the band (1b) on the air filter casing. 1. Disconnect the cold air intake from the air filter casing.2. Remove the air filter casing fastened to the bodyshell by three pins. 1. Disconnect the electrical connections from the injection/ignition system control unit.

	Description	Connector
1	Engine management control unit	See M010 ENGINE MANAGEMENT CONTROL UNIT

2. Undo the bolts (2a) and remove the injection/ignition system control unit (2b).

One of the bolts also secures the earth lead.

1. Disconnect the engine coupling.

	Description	Connector
1	Engine cables/engine services cable coupling	See D029 ENGINE CABLES/ENGINE SERVICES CABLE COUPLING

    Op. 4450B04 RIGHT FRONT WHEEL - R.R    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.1. Use tool (1a) to adjust the mobile tensioner and prise off the auxiliary drivebelt (1b).

Tool	Description	Function	Validity
1860815000	Flange	Crankshaft rotation	1.8

    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.1. Undo the radiator coolant drain plug and drain the coolant.

Collect the engine coolant in a suitable container.

1. Loosen the band and disconnect the radiator lower coolant outlet hose, cylinder head side. 1. Disconnect the intermediate rapid connector for the fuel vapour pipe. 1. Disconnect the rapid connector for the fuel vapour recovery pipe, air chamber side. 1. Disconnect the electrical connection from the fuel vapour recovery solenoid valve.

	Description	Connector
1	Fuel vapour recovery solenoid valve	See L010 FUEL VAPOUR RECOVERY SOLENOID VALVE

2. Release the fuel vapour recovery solenoid valve from the fastening, then remove it complete with pipes. 1. Undo the nuts (1a) and remove the bracket (1b). 1. Undo the alternator fixing bolts.2. Move the alternator as required and disconnect the electrical connections.

	Description	Connector
2	Alternator	See A010 ALTERNATOR

3. Remove the alternator. Refitting ( Removing ) 1. Connect the electrical connections to the alternator and secure them using the nuts.2. Place the alternator (2a) in its housing and fasten it tightening the bolts (2b) to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Alternator	Bolt	M8	(engine crankcase side) 2.3 - 2.8	2.2

- Refit the bracket and secure with the bolt.- Place the fuel vapour recovery solenoid valve complete with pipes in its housing and secure it.- Connect the electrical connection to the fuel vapour recovery solenoid valve.- Connect the rapid connector for the fuel vapour recovery pipe, air chamber side.- Connect the intermediate rapid connector for the fuel vapour pipe.- Connect the radiator lower coolant outlet hose, cylinder head side, and tighten the band.- Tighten the radiator coolant radiator drain plug.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.- Refit the auxiliary drivebelt by adjusting the moving tensioner with the tool.

Tool	Description	Function	Validity
1860815000	Flange	Crankshaft rotation	1.8

    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.    Op. 4450B04 RIGHT FRONT WHEEL - R.R- Connect the engine coupling.1. Place the injection/ignition system control unit (1a) in its housing and secure it tightening the bolts (1b) to the recommended torque.

One of the bolts also secures the earth lead (1c).

Component	Fastening	dia	Value (daNm)	Validity
Injection/ignition system control unit	Bolt	M6 x 1	(air chamber side) 0.9	2.2

2. Connect the electrical connections to the injection/ignition system control unit. - Place the air filter casing in its housing and secure it to the bodyshell using the three pins.- Connect the cold air intake to the air filter casing.- Fasten the fuel vapour pipe to the air filter casing using the band.- Fit the air filter filter element in place.- Fit the cover for the air filter, complete with air flow meter, and secure it using the bolts.- Connect the electrical connection to the air flow meter.- Place the air supply hose from the air flow meter to the throttle casing back in its housing and secure it using the bands.- Connect the engine oil vapour recovery pipe to the cylinder head cover and secure it using the band.- Place the sound insulation cover back in its housing and secure it to the engine using the three pins.- Connect the negative battery terminal.    Op. 0010T20 ENGINE COOLANT - CHANGE- Remove the vehicle from the lift.