194002949 - 1040AB SUBMERGED FUEL PUMP CHECK

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Turn the ignition key OFF.Disconnect the wiring harness connector from engine control unit connector AConnect a shunt cable with fuse between pin 28 of control unit connector A    See M010 ENGINE MANAGEMENT CONTROL UNITand the battery positive    See A001 BATTERYand check that the fuel pump does not activateReplace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R
2In the engine compartment junction unit, remove relay T10 from the base (it is the second from left in the bottom row).Measure the voltage between Pin 86 of the base unit and Earth, ensuring it is greater than 11 V.If faults are found, restore the wiring between the engine management control unit and the engine compartment junction unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTotherwise replace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
3Measure the voltage between Pins 85 and 86 of the base unit, ensuring it is greater than 11 V.If faults are found, restore the wiring between the engine compartment junction unit and earth    See E1020 EARTHSotherwise replace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
4Disconnect the shunt connection cable and turn the ignition ON.Measure the voltage between Pin 30 of the base unit and Earth, ensuring it is greater than 11 V.Move on to Step 8Move on to Step 5
5Turn the ignition key OFF.In the engine compartment junction unitremove fuse F21 from the base unit (it is the third from the left in the bottom row).Turn the ignition key ON.Measure the voltage between the fuse input contact and earth, checking it is less than 11 VReplace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
6Turn the ignition key OFF.Disconnect the cable loom connector from connector A of the engine compartment junction unitTurn the ignition key ON.Measure the voltage between Pin 16 of control unit connector A    See B001 ENGINE COMPARTMENT JUNCTION UNITand Earth, checking it is less than 11 VReplace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
7Turn the ignition key OFF.Restore the wiring between the under-dashboard junction unit and the engine compartment junction unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTThe test can be considered over
8Connect the shunt connection lead without a fuse between Pins 30 and 87 of the base unit and check that the fuel pump does not come onReplace the fuel pump relayOp. 1060G88 DIESEL INJECTION SYSTEM RELAYS - R R
9Disconnect the cable loom connector from the fuel pumpMeasure the voltage between pump Pin 4    See N040 FUEL PUMP AND LEVEL GAUGEand Earth, checking it is greater than 11 VIf faults are found, renew the wiring between the engine compartment junction unit and the fuel pump    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTotherwise replace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
10Check the wiring between the fuel pump and earth    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTand renew if necessaryReplace the fuel pump    Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R