194003920 - 1060GI ENGINE SPEED CHECK

CHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Press the START/STOP and check that the engine rpm does not exceed 60 rpm.Move on to Step 3
2With the engine idling and warm, with all users off and the accelerator pedal not operated, the engine rpm must be in a range between 770 and 930 rpm. The test may be said to be completedMove on to Step 3
3Check for the presence of error P0219 – Excessive speed recognition. Move on to Step 5Engine rpm is greater than 5400 rpm. Inform the customer that this high engine rpm speed may cause mechanical damage. Continue to Step 4
4Check that the intake system is not contaminated with oil. The test may be considered to be completedContinue as indicated    See table X011 LEAKS IN FUEL FEED SYSTEM
5Press the START/STOP button and turn off the engine.Disconnect the cable loom connector from the engine management control unit    See M010 ENGINE MANAGEMENT CONTROL UNITTurn the ignition key ON.Measure the voltage between Pin 27 of connector B control unit wiring side and Earth, checking it is less than 0.3 V.    See M010 ENGINE MANAGEMENT CONTROL UNITMove on to Step 7Move on to Step 6
6If faults are present, repair or if necessary replace the electrical wiring between the engine control unit and the rpm sensor    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTThe test can be considered overChange the rpm sensor    Op. 1060G20 ENGINE RPM SENSOR - R.R.
7Press the START/STOP button.Measure the voltage between Pin 27 of connector B control unit wiring side and Earth, checking it is greater than 500 V.    See M010 ENGINE MANAGEMENT CONTROL UNITMove on to Step 6
8Measure the resistance between Pins 12 and 27 of control unit wiring side, checking it is in a range between 200 and 3000 Ohm.    See M010 ENGINE MANAGEMENT CONTROL UNITMove on to Step 11Move on to Step 9
9Measure the resistance between Pins 12 and 27 of connector B control unit wiring side, checking it is less than 200 Ohm.    See M010 ENGINE MANAGEMENT CONTROL UNITMove on to Step 6
10If faults are present, repair or if necessary replace the engine management control unit electrical wiring.    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTThe test can be considered overChange the rpm sensor    Op. 1060G20 ENGINE RPM SENSOR - R.R.
11Reconnect the wiring harness connector to the control unit    See M010 ENGINE MANAGEMENT CONTROL UNITDisconnect the wiring harness connector from the rpm sensor.    See K046 RPM SENSORSet the multimeter to measure alternating current voltageMeasure the voltage between sensor wiring side Pins 1 and 2    See K046 RPM SENSORStart the engine and check the voltage is greater than 0.5 VChange the rpm sensor    Op. 1060G20 ENGINE RPM SENSOR - R.R.
12Check that the sensor operates correctly: in particular, check for intermittent contacts, missing teeth, incorrect reference point, incorrect gap position, etc.    See K046 RPM SENSORRestore correct operation, if necessary, replace the faulty components
13Replace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R