194003958 - 5520BA DIESEL PREHEATING RELAY CHECK (AUTOMATIC TRANSMISSION)

CHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Connect a charged battery in parallel with the vehicle battery.Place the gear lever in position P.Start the engine.Move on to Step 15Move on to Step 2
2Turn the ignition key OFF.Disconnect the cable loom connector from engine management control unit connector A    See M010 ENGINE MANAGEMENT CONTROL UNITPlace the gear lever in position N.Turn the ignition key ON.Connect the emergency starting lead for a maximum of 3 secs. between pin 72 of control unit wiring side connector A and earth, checking that the engine does not start.    See M010 ENGINE MANAGEMENT CONTROL UNITReplace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R
3Turn the ignition key OFF.In the engine compartment junction unit, remove relay T9 from the case (it is the one the middle of the bottom row)    See B001 ENGINE COMPARTMENT JUNCTION UNITTurn the ignition key ON.Measure the voltage between Pin 85 of the base unit and Earth, ensuring it is less than 0.3 V.Move on to Step 5Move on to Step 4
4If faults are present, repair or, if necessary, replace the electrical wiring between the engine management control unit and the engine compartment junction unit.    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENTThe test can be considered overReplace the engine compartment junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
5Turn the ignition key OFF.Measure the resistance between Pin 72 of control unit connector A and Pin 85 of control unit connector A to ensure it is less than 5 Ohm    See M010 ENGINE MANAGEMENT CONTROL UNIT    See B001 ENGINE COMPARTMENT JUNCTION UNITMove on to Step 4
6Turn the ignition key OFF.Measure the voltage between Pin 30 of the control unit base unit and the earth, ensuring it is greater than 11 V.    See B001 ENGINE COMPARTMENT JUNCTION UNITMove on to Step 8Move on to Step 7
7If faults are present, repair or, if necessary, replace the electrical wiring between the battery and the engine compartment junction unit.    See E1010 POWER SUPPLYThe test can be considered overReplace the engine compartment junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
8Connect the emergency starting lead for a maximum of 3 secs. between pins 30 and 87 of the control unit base, checking that the engine does not start.    See B001 ENGINE COMPARTMENT JUNCTION UNITMove on to Step 12Move on to Step 9
9Measure the resistance between Pin 87 of the control unit base and Pin 50 (wiring side) of the starter motor, checking that it is less than 5 Ohm    See B001 ENGINE COMPARTMENT JUNCTION UNIT    See A020 STARTER MOTORMove on to Step 11Move on to Step 10
10If faults are present, repair or if necessary replace the electrical wiring between the engine compartment junction unit and the starter motor    See E5010 STARTING AND RECHARINGThe test can be considered overReplace the engine compartment junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
11If faults are present, repair or if necessary replace the electrical wiring between the battery, starter motor and earth    See E5010 STARTING AND RECHARINGThe test can be considered overReplace the starter motorOp. 5520b12 STARTER MOTOR - R+R FOR VERSIONS WITH A/C
12Turn the ignition key ON.Measure the voltage between Pin 86 of the control unit base unit and the earth, ensuring it is less than 11 V.    See B001 ENGINE COMPARTMENT JUNCTION UNITReplace the starter motorOp. 5520b12 STARTER MOTOR - R+R FOR VERSIONS WITH A/C
13Measure the resistance between Pin 1 (wiring side) of the control unit and the output contact of fuse F24 (first on the left in the upper row), checking that the resistance is greater than 5 Ohms.    See M055 AUTOMATIC TRANSMISSION CONTROL UNITReplace the automatic transmission control unit    Op. 2135B52 ELECTRONIC AUTOMATIC TRANSMISSION ELECTRIC CIRCUIT -ECU MOUNT R R
14If faults are present, repair or, if necessary, replace the electrical wiring between the engine compartment junction unit and the automatic transmission control unit.    See E7050 AUTOMATIC TRANSMISSIONThe test can be considered overReplace the engine compartment junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
15Turn the ignition key to the OFF position and extract it.Turn off all the electrical consumers.Charge or, if necessary, replace the battery.Disconnect the connector from the battery cable loom.    See A001 BATTERYMeasure the current between pin A (wiring side) and pin A (component side) of the battery, checking that it is less than 80 mA.Move on to Step 17Move on to Step 16
All the vehicle systems should be switched off during the test. Close the doors and the tailgate, disconnect the engine compartment lighting.
CHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
16The stall current for one or more consumers is too high.During the search for faults in the wiring, the sections of the wiring for the allocated connectors can be separated.When the stall current moves to the permitted value, after the section has been separated, this means that the fault is located in this section of the wiring.The test can be considered over
17Reconnect the connector to the battery cable loom.    See A001 BATTERYStart the engine and switch on all the electrical consumers.Let the engine speed reach 3000 rpm.Measure the voltage between pin A and pin B of the battery (wiring side), checking that it is less than 12.5 VReplace the battery    Op. 5530B10 BATTERY - R+R
18Turn the ignition key OFF.Disconnect the connector from the alternator cable loom.    See A010 ALTERNATORTurn the ignition key ON.Measure the voltage between Pin D+ (wiring side) of the alternator and earth, checking that it is more than 11 V    See A010 ALTERNATORMove on to Step 20
19If faults are present, repair or if necessary replace the electrical wiring between the battery, alternator and earth    See E5010 STARTING AND RECHARINGThe test can be considered overReplace the alternator.    Op. 5530A10 ALTERNATOR - R+R
20If faults are present, repair or if necessary replace the electrical wiring between the alternator and the engine management control unit    See E5010 STARTING AND RECHARINGReplace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - .R