194000229 - 1004D40 ENGINE - POSITION ON STAND AND REMOVE

Removing ( Refitting ) 1. Fit the flywheel lock.
ToolDescriptionFunctionValidity
1860846000Counter-torqueFlywheel lock
2. Undo the bolts (2a) and remove the engine flywheel (2b).
The bolts fixing the flywheel are pre-treated with sealant, therefore they should be replaced each time they are removed.
- Remove the flywheel lock.3. Undo the bolts (3a) and remove the flywheel guard (3b).
1. Position the engine on the support tools (1a) and overhaul tools (1b).
ToolDescriptionFunctionValidity
1871000000BracketPositioning engine on overhaul stand
ToolDescriptionFunctionValidity
1871000000Overhaul standEngine support for overhauling
Refitting ( Removing ) - Remove the engine from the tools used for supporting it.
ToolDescriptionFunctionValidity
1871000000Overhaul standEngine support for overhauling
ToolDescriptionFunctionValidity
1871000000BracketPositioning engine on overhaul stand
- Place the rear flywheel guard in its housing and secure it using the bolts.- Place the flywheel lock in its housing.
ToolDescriptionFunctionValidity
1860846000Counter-torqueFlywheel lock
- Place the flywheel in its housing and secure it by tightening the new bolts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Engine flywheelBolt (pretreated to replace)M12(crankshaft side) 14.4 - 17.61.9 JTD 16v1.9 JTD 8v
- Remove the flywheel lock.