194004008 - 1820B21 MASTER CYLINDER (PUMP) - R R FOR RIGHT HAND DRIVE VERSIONS

Removing ( Refitting ) - Replace the brake-clutch fluid reservoir plug using the tool.
ToolDescriptionFunctionValidity
2000001400PlugBrake/clutch fluid reservoir cap
1. Loosen the band and disconnect the flexible pipe from the clutch reservoir to the master cylinder, master cylinder side.2. Lift the retaining clip (2a) and disconnect the clutch hydraulic circuit vibration damper (2b), clutch master cylinder side.
The following operations refer to a left hand drive vehicle; carry out the operations on the opposite side for right hand drive vehicles.
    Op. 7040A24 LOWER FACIA COVER TRIM - R+R    Op. 7040A26 STEERING COLUMN TRIM - R+R    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 5010C57 LEFT LOWER AIR DIFFUSER - R R    Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.    Op. 7040A30 LEFT LOWER DASHBOARD TRIM - R.R.1. Undo the nuts fixing the clutch master cylinder to the pedals.2. Adjust the clip (2a) to disconnect the master cylinder push rod (2b) from the clutch pedal.
- Working in the engine compartment, release the clutch master cylinder and remove it. Refitting ( Removing ) - Refit the clutch master cylinder in position.- Connect the clutch master cylinder push rod to the pedal by doing up the clip.- Tighten the nuts fixing the clutch master cylinder to the pedals to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Clutch master cylinder (pump)BoltM8(pedals side) 1.8 - 2.2
The following operations refer to a left hand drive vehicle; carry out the operations on the opposite side for right hand drive vehicles.
    Op. 7040A30 LEFT LOWER DASHBOARD TRIM - R.R.    Op. 5580C23 DRIVE SIDE KNEE PROTECTION AIR BAG MODULE R. R.    Op. 5010C57 LEFT LOWER AIR DIFFUSER - R R    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A26 STEERING COLUMN TRIM - R+R    Op. 7040A24 LOWER FACIA COVER TRIM - R+R- Fit the retaining clip completely, then engage the clutch hydraulic circuit vibration damper on the clutch master cylinder until the actual clip is attached.- Connect the flexible pipe from clutch reservoir to master cylinder, master cylinder side and tighten the band.- Replace the tool with the brake-clutch fluid reservoir plug.
ToolDescriptionFunctionValidity
2000001400PlugBrake/clutch fluid reservoir cap
    Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY    Op. 0010T67 HYDRAULIC CLUTCH SYSTEM - BLEED AIR