194000216 - 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY

The gearbox fluid level only needs checking in the event of lost external seal and repairs to the gearbox. Top up if necessary.

- Position the vehicle on a lift.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.1. Remove the engine oil filler plug. 1. Unscrew the engine oil drain plug and allow the engine oil to drain out into a suitable container.

Threaded plug (a) is not used to drain and refill with transmission fluid. It is therefore not advisable to remove it from its seat.

- Clean the drain plug and the plug seat to remove any trace of sealant.- Apply sealant (LOCTITE 510 or equivalent) to the plug threads and tighten into its seat to the specified torque.

Component	Fastening	dia	Value (daNm)	Validity
Gearbox oil drain plug	-	M18x1.5	(gearbox side) 1.7	1.9 JTD 8v1.9 JTD 16v

- Add fluid of the specified type and quantity through the filler opening.

Component	Type	Description	Classification	Qty.	Validity
MANUAL GEARBOX	Synthetic oil	TUTELA CAR MATRYX	SAE 75W-85 - API GL-4	2.4 litres2.08 kg	1.9 JTD 8V1.9 JTD 16V

The fluid quantity specified in the table is the total amount contained in the gearbox (use if filled after servicing the gearbox at the bench) because 0.2 litres are left in the gearbox in the event of partial operations on the vehicle.

- Clean the drain plug and tighten it to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Gearbox oil filler plug	-	M18x1.5	(gearbox side) 2.4 - 3.6	1.9 JTD 8v1.9 JTD 16v

    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.- Remove the vehicle from the lift.