1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION - Fiat - CROMA - eLearn

194000252 - 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION

) - Position the vehicle on a lift. Op. 4450B12 FRONT WHEELS (TWO) - R+R Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R. Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R. Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R Op. 1048B14 AIR DELIVERY HOSE BETWEEN TURBOCHARGER AND HEAT EXCHANGER - REPLACE Op. 1084A16 OIL DIPSTICK PIPE - R.R1. Undo the bolts (1a) and remove the intermediate driveshaft bearing support (1b).

Op. 1092G10 SINGLE ENGINE BELT - R.R Op. 1092A10 CRANKSHAFT PULLEY - R + R Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R Op. 7055A43 CENTRE FRONT GRILLE - R.R. Op. 4410D10 FRONT SUSPENSION FRAME - R+R- Undo the drain plug in the crankcase sump and leave the oil to drain into a suitable container.

Be very careful when removing the drain plug, the oil could be very hot.

Do not let the oil disperse into the environment as indiscriminate dispersion of this product causes pollution.

1. Disconnect the electrical connection from the engine oil level sensor.

	Description	Connector
1	Engine oil level sensor	See K032 ENGINE OIL LEVEL SENSOR

2. Loosen the band and disconnect the condensed oil return pipe from the engine oil vapour separator, engine crankcase sump side.

1. Secure the air conditioning compressor (1a) appropriately, then undo the bolts (1b) and move it as far away from the mounting as necessary.2. Undo the bolts (2a), (2) and remove the air conditioner compressor support (2c).

1. Undo the bolts (1a), (1b) and remove the catalytic converter mounting bracket (1c).2. Undo the bolts (2a) and (2b) securing the crankcase sump.3. Cut the crankcase sump sealant using the tool.

Tool	Description	Function	Validity
1870718000	Blade	Cut the crankcase sump sealant

4. Remove the crankcase sump.

Refitting ( Removing

) - Clean the residues of sealantfrom the mating surfaces between the engine block and the crankcase sump.- Apply a strip of grey silicone sealant to the contact surfaces between the crankcase sump and the engine block.

The sealant strip must be unbroken.

1. Place the crankcase sump in its housing.2. Tighten the bolts (2a) and (2b) securing the crankcase sump to the recommended torque.

When fitting the crankcase sump, take care not to damage the sealant strip.Finish the installation operation within 10 minutes of applying the sealant.

Component	Fastening	dia	Value (daNm)	Validity
Engine oil sump	Bolt	M6	(side and rear) 0.8 - 1.0	1.9 JTD 16v1.9 JTD 8v2.4 JTD 20v

Component	Fastening	dia	Value (daNm)	Validity
Engine oil sump	Bolt	M8	(engine crankcase side) 2.3 - 2.8	1.9 JTD 16v1.9 JTD 8v2.4 JTD 20v

Component	Fastening	dia	Value (daNm)	Validity
Engine oil sump	Bolt	M10	(gearbox side) 3.2 - 4.8	1.9 JTD 16v 1.9 JTD 8v

3. Place the catalytic conveter mounting bracket (3a) in its housing and secure it using the bolts (3b) and (3c).

1. Place the air conditioning compressor support (1a) in its housing and secure it tightening the bolts (1b) and (1c) to the recommended torque.2. Place the air conditioning compressor (2a) in its housing and fasten it tightening the bolts (2b) to the recommended torque.

- Connect the condensed oil return pipe from the engine oil vapour separator, engine crankcase sump side and tighten the band.- Connect the electrical connection to the engine oil level sensor.- Tighten the drain plug in the crankcase sump to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Engine oil drain plug	-	M12x1.25	(oil sump side) 2.0	1.9 JTD 16v1.9 JTD 8v2.4 JTD 20v

Op. 4410D10 FRONT SUSPENSION FRAME - R+R Op. 7055A43 CENTRE FRONT GRILLE - R.R. Op. 1076B18 RIGID SECTION OF EXHAUST PIPE BETWEEN CATALYTIC CONVERTER AND SILENCER - R + R Op. 1092A10 CRANKSHAFT PULLEY - R + R Op. 1092G10 SINGLE ENGINE BELT - R.R1. Place the intermediate driveshaft bearing support (1a) in position and secure it tightening the bolts (1b) to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Intermediate driveshaft bearing support	Bolt	M10	4.5 ÷ 5.5	1.9 JTD 8v1.9 JTD 16v2.4 JTD 20v

Op. 1084A16 OIL DIPSTICK PIPE - R.R Op. 1048B14 AIR DELIVERY HOSE BETWEEN TURBOCHARGER AND HEAT EXCHANGER - REPLACE Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R. Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R. Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. Op. 4450B12 FRONT WHEELS (TWO) - R+R Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES ADJUSTMENT IF NECESSARY Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.- Remove the vehicle from the lift.