194000714 - 5530A10 ALTERNATOR - R+R

Removing ( Refitting )

To remove the alternator, proceed in two different ways according to the lower fastening of the alternator. If the head of the lower bolt is facing the outside of the vehicle, the engine must be removed. If the head of the lower bolt is facing inward, proceed as described below.

    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    Op. 4450B04 RIGHT FRONT WHEEL - R.R    Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.    Op. 7040D30 ENGINE BAY FRONT BEAM COVER - R R    Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R    Op. 1048B20 AIR SUPPLY HOSE FROM HEAT EXCHANGER TO RIGID PIPE - REPLACE    Op. 1048B10 RIGID SUPPLY PIPE (ONE) BETWEEN TURBOCHARGER AND HEAT EXCHANGER -R.R.    Op. 5040A20 AIR CONDITIONING COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY1. Working from the top of the engine compartment, unscrew electrical connections (1a) and (1b) of alternator (1c).

	Description	Connector
1c	ALTERNATOR	See A10 ALTERNATOR

2. Unscrew upper bolt (2a) of alternator (1c). 1. Raise the vehicle, then unscrew bolts (1a) and remove the air outlet sleeve (1b) from the turbine.2. Undo the lower alternator bolt.3. Remove the alternator. - If the engine must be removed, proceed as follows:    Op. 1004B14 POWER UNIT WITH AUTOMATIC TRANSMISSION R + R    Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R- Recover the alternator drive belt.1. Undo the bolts.2. Remove the tensioner. 1. Disconnect the electrical connection (1a), undo the nut and disconnect the electrical connection (1b).

	Description	Connector
1a	ALTERNATOR	See A10 ALTERNATOR

1. Undo the upper bolt.2. Undo the lower bolt.3. Keep the alternator releasing the retainers for the cables. Refitting ( Removing ) - Check that the alternator is not damaged.- If the engine has been removed, proceed as follows:1. Place the alternator in the housing.2. Tighten the lower bolt.

Component	Fastening	dia	Value (daNm)	Validity
ALTERNATOR TO BRACKET	Bolt	M12	6,3 ÷ 7,6	1.9 jtd 16v1.9 jtd 8v2.4 jtd 20v

3. Tighten the upper bolt.

Component	Fastening	dia	Value (daNm)	Validity
Alternator	Bolt	M10	4.5 ÷ 5.5	1.8 16v2.4 JTD 20v

- Connect the electrical connections for the alternator.- Position the tensioner and secure it using the bolts.    Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R    Op. 1004B14 POWER UNIT WITH AUTOMATIC TRANSMISSION R + R- If only the alternator has been removed, proceed as follows:1. Position the alternator and tighten the lower bolt.2. Position the air outlet sleeve (2a) from the turbine and tighten bolts (2b).3. Tighten the alternator upper bolt.4. Tighten the alternator fixing bolts to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
ALTERNATOR TO BRACKET	Bolt	M12	6,3 ÷ 7,6	1.9 jtd 16v1.9 jtd 8v2.4 jtd 20v

Component	Fastening	dia	Value (daNm)	Validity
Alternator	Bolt	M10	4.5 ÷ 5.5	1.8 16v2.4 JTD 20v

5. Connect the electrical connections for the alternator.     Op. 5040A20 AIR CONDITIONING COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY    Op. 1048B10 RIGID SUPPLY PIPE (ONE) BETWEEN TURBOCHARGER AND HEAT EXCHANGER -R.R.    Op. 1048B20 AIR SUPPLY HOSE FROM HEAT EXCHANGER TO RIGID PIPE - REPLACE    Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R    Op. 7040D30 ENGINE BAY FRONT BEAM COVER - R R    Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.    Op. 4450B04 RIGHT FRONT WHEEL - R.R    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE