1. Remove the main shaft front bearing outer race (1a) using the tool (1b).
Tool
Description
Function
Validity
1870658000
Extractor/ Fitting tool
Fitting bearings
1.9 JTD1.4 16v TJet
1. Remove the gear control rod bushes (1a) from the bellhousing using the tool (1b).
Tool
Description
Function
Validity
1870654000
Extractor/ fitting tool
Bush removal
1.9 JTD
1. Remove the gear control rod housing bush (1a) and plugs (1b) from the gearbox casing using the tool (1c).
1. Remove the gear engagement safety casing (1a) using a special extractor (1b).
1. Remove the gear selector shaft guide bush (1a) using a suitable tool (1b).
Refitting
(
Removing
)
Apply sealant to a new guide bush for the gear selection shaft.1. Refit the gear selector shaft guide bush (1a) into its seat using a suitable tool (1b).
Apply sealant to a new gear engagement safety casing.1. Fit the new gear engagement safety casing (1a) using a suitable tool (1b).
Apply sealant to the new gear control rod bushes.1. Fit the new control rod bush (1a) on the gearbox casing using the tool (1b).
Tool
Description
Function
Validity
1870657000
Fitting tool
Fitting bearings/bushes
1.9 JTD
Apply the recommended sealant to the new gear control rod plugs.1. Fit the new gear control rod plugs (1a) using a suitable fitting tool (1b).
Apply the recommended sealant to the new gear control rod bushes.1. Fit the new control rod bushes (1a) on the gearbox bellhousing using the tool (1b).
Tool
Description
Function
Validity
1870654000
Extractor/ fitting tool
Bush removal
1.9 JTD
1. Fit the main shaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).
Tool
Description
Function
Validity
1870656000
Fitting tool
Fitting bearing races
1.9 JTD
Tool
Description
Function
Validity
1874365000
Grip
Fitting bearing
1.9 JTD 8v1.4 16v TJet
1. Fit the layshaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).
Removing
(
Refitting
)
Proceed to dismantle Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY .1. Remove the layshaft front bearing outer race (1a) using tools (1b) and (1c).
