1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE - Fiat - NUOVA BRAVO - eLearn

198000070 - 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, DISMANTLE AND REASSEMBLE

) 1. Open the protective cover (1a), loosen the nuts (1b) and disconnect the wiring (1c) from the starter motor.

	Description	Connector
1c	Starter motor	See A020 STARTER MOTOR

2. Undo the bolts (2a) and remove the starter motor (2b).

1. Undo the bolts fixing the engine oil sump to the gearbox.2. Undo the nut fixing the engine block to the gearbox.

1. Undo the nut fixing the engine block to the gearbox.2. Undo the remaining bolts (2a) and remove the gearbox (2b).3. Disconnect the electrical connection for the reversing light switch.

	Description	Connector
3	Reversing lights switch	See I020 REVERSING LIGHTS SWITCH

Refitting ( Removing

) - Fit the gearbox in its seat and tighten the fastenings to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Manual gearbox-differential ring gear	Bolt	M10 x 1.25	6.0 + 90°	1.4 16v TJet

Component	Fastening	dia	Value (daNm)	Validity
Manual gearbox to engine - crankcase side	Nut	M12	4.8 ÷ 7.2	1.9 JTD

Component	Fastening	dia	Value (daNm)	Validity
Manual gearbox to oil sump	Bolt	M10	3.6 ÷ 4.4

- Place the starter motor in its housing and secure it tightening the bolts to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Starter motor	Bolt	M8	2.4 ÷ 3.0

- Connect the starter motor electrical wiring, tighten the nuts and close the protective cover.- Connect the electrical connection for the reversing light switch.