198001985 - X001 EXCESSIVE FUEL CONSUMPTION

The engine operates in a way that appears normal, but the fuel consumption is higher than that recorded in the past. The consumption data recorded in the vehicle technical documentation is defined during the course of approval tests in accordance with directive 93/116/CE.These tests simulate an urban cycle and an average non-urban cycle and therefore may not be representative as fuel consumption depends a great deal on driving styles
TEST RESULTS
0PRELIMINARY CHECKSALL OKPROBLEMS ENCOUNTEREDACTION
Check the following:condition of the air filter;condition of the fuel filter.Check the exhaust circuit, paying particular attention to any obstructions in the pipesMove on to Step 11. Filter element dirty or damaged.2. Fuel filter dirty3. Outlets obstructed.4. Exhaust system obstructed.1. Replace the filter element2. Replace the fuel filter    Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE 3. Replace the complete exhaust pipe4. Replace the defective system component.
1CHECK USING DIAGNOSTIC EQUIPMENTALL OKPROBLEMS ENCOUNTEREDACTION
Connect the Examiner diagnostic equipment to the diagnostic connector and check the following at the engine management control unit:- in error mode;- that there are no faults;- in parameters mode;- the plausibility of all the parameters.Move on to Step 2Error detected in the engine management control unit.Continue following the instructions given by the diagnostic equipment.
2HIGH PRESSURE CIRCUIT CHECKALL OKPROBLEMS ENCOUNTEREDACTION
Check the fuel supply circuit, high pressure side, carrying out the    See Test 1060OD Injector high pressure fuel circuit checkMove on to Step 31. Pressure not correct: pressure regulator faulty.2. Pressure not correct: injector manifold faulty.3. Pressure not correct: injectors faulty.4. Pressure not correct: pipe from pump to manifold faulty.5. Pressure not correct: pipe from manifold to injector faulty1. Replace the pressure regulator    Op. 1060E10 DIESEL INJECTION PRESSURE PUMP - R.R. 2. Replace injector manifold    Op. 1060F30 SINGLE FUEL MANIFOLD PIPE - R.R. 3. Replace the injectors    Op. 1060F10 FUEL INJECTORS - R.R. 4. Replace the pipe.5. Replace the pipe.
3LOW PRESSURE CIRCUIT CHECKALL OKPROBLEMS ENCOUNTEREDACTION
Check the fuel supply circuit, low pressure side, carrying out the    See Test 1060OA Low pressure fuel return circuit checkand the    See Test 1060OB Low pressure fuel supply circuit checkEnd of diagnosis1. Pressure not correct: fuel filter faulty.2. Pressure not correct: electric pump faulty.3. Pressure not correct: return manifold faulty.4. Pressure not correct: fuel return pipe faulty.1. Replace the fuel filter    Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE 2. Replace the electric pump    Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R 3. Replace the manifold    Op. 1060F50 FUEL RETURN MANIFOLD - R.R.4. Replace the pipes concerned.