198002830 - 7035A18 WINDSCREEN GLASS - R.R INCLUDING CLEANING HOUSING

Removing ( Refitting ) - Remove the wiper arms.    Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R     Op. 7035A16 WINDSCREEN OUTER MOULDING - R.R.    Op. 7025A62 BONNET LID WEATHERSTRIP - R+R     Op. 7210E22 R.R. WINDSCREEN BASE TRIM     Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 7065C68 INTERIOR REAR VIEW MIRROR - R+R     Op. 5050B38 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR - Protect the dashboard and wings using suitable covers.1. Remove the retainers for the front pillar outer covers.
1. Apply a double layer of adhesive tape to the body along the side and upper edges of the windscreen.2. Fully lower the glass retainers.
- The windscreen sealant can be cut using a piano wire or vibrating knife; both methods are described below.- To cut using a piano wire, proceed as described below.1. Cut a length of wire of about 50 cm then, using pliers, introduce one end (1a) of the wire through the bead of sealant (1b) securing the windscreen (1c).2. Secure the end (1a) of the wire to the special retaining tool (2a) inside the vehicle. Secure the end (2b) of the wire to the traction handle tool (2c) outside the vehicle.3. The mechanic inside the vehicle should keep the end of the tool (2a) on the bead of sealant (3) about 30 cm from the point where the wire passes through.The other mechanic, outside the vehicle, should pull the handle (2c) following the surround of the windscreen and they should cut the bead of sealant (3).Position a spatula (2d) against the tool (2a) to protect the dashboard trim.Repeat the operation in sections of about 30 cm until the bead of sealant (3) is completely cut.
- To cut using a vibrating knife, proceed as described below.1. Use the vibrating knife (1a) and blade (1b) and cut the sealant along the entire perimeter (1c) of the windscreen working from the outside of the vehicle.
1. After cutting round the entire sealant strip, apply suction pads to the windscreen and then, with the assistance of a second mechanic, remove the windscreen and rest it on a support stand.
Refitting ( Removing ) 1. Using suitable equipment, cut and level the bead of sealant in the windscreen housing leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the windscreen housing using an air jet and degrease fully using heptane.When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
ComponentTypeDescriptionClassificationQty.Validity
GLASS HOUSINGActivator for PUR--
- If necessary, touch up the paintwork.
- New window preparation.1. Degrease the serigraphed perimeter (1a) of the new windscreen located inside the pressed edge (1b) using heptane.2. Apply glass adhesion promoter (primer) (2b) to serigraphed perimeter using wick (2a) supplied in the kit.
Wait for about 15 minutes before continuing with the next operation to allow the adhesion promoter (primer) thinner to evaporate.
- Preparing a removed window.1. Using suitable equipment cut and level the bead of sealant on the windscreen so that it is as thin as possible. The remaining sealant does not have to be completely removed; take care not to damage the black screen-printing on the glass perimeter and the pressed edge (1b).
The pressed edge (1b) defines the perimeter line for the application of sealant and also acts as a spacer for the windscreen from the bodyshell during the bonding stage therefore, if the pressed edge is partly cut during the removal of the windscreen, the windscreen may still be reused.
2. Clean the perimeter of the serigraphed area of the windscreen thoroughly with compressed air and degrease it using heptane.Check that the glass is not damaged.When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
ComponentTypeDescriptionClassificationQty.Validity
WINDSCREEN GLASSActivator for PUR--
1. Raise the windscreen retainers.2. Remove the adhesive tape from the edges of the bodywork and along the side and upper perimeters of the windscreen housing.3. Test fit and centre the windscreen perfectly and centre it using the retainers (1) as follows:- centre the windscreen perfectly in relation to the front side pillars- keep a distance of 3.6 +/- 1.3 mm between the windscreen and the roof.4. When the windscreen has been centered, mark the position of the windscreen in relation to the housing using strips of adhesive tape.5. Cut the strips of adhesive tape and remove the windscreen.6. Using an air gun, apply a bead of sealant (6a) along the perimeter of the windscreen inside the pressed edge (6b) as evenly as possible.
ComponentTypeDescriptionClassificationQty.Validity
WINDSCREEN GLASSGlass sealantProduct n° 71711976-
Start the operation from the centre of the lower edge and continue without breaks around the entire perimeter of the glass.
1. Place the windscreen in the housing with the assistance of a second mechanic immediately after applying the sealant and let it bed in.2. Position the belt (2a), as illustrated, and tension it so that even pressure is exerted on the entire windscreen to ensure that the matching between the glass (2b), sealant (2c) and windscreen housing (2d) is correct.
- Before refitting the vehicle interior and exterior elements, check that there are no infiltration points by carrying out a water leakage test.    Op. 5050B38 WINDSCREEN WIPER ASSEMBLY - R+R OR REPAIR     Op. 7065C68 INTERIOR REAR VIEW MIRROR - R+R     Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 7210E22 R.R. WINDSCREEN BASE TRIM     Op. 7025A62 BONNET LID WEATHERSTRIP - R+R     Op. 7035A16 WINDSCREEN OUTER MOULDING - R.R.    Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R
Do not move the vehicle for the time recommended by the supplier of the sealant.