198000236 - 1028H20 PISTON WITH CONNECTING ROD - R.R

Removing ( Refitting )     Op. 0010T40 CHANGE MANUAL GEARBOX OIL     Op. 0010T10 CHANGE ENGINE OIL     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 3310A60 FRONT BRAKE PADS - REPLACE     Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.    Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.    Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R     Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R     Op. 5530A10 ALTERNATOR - R+R     Op. 5530A40 ALTERNATOR BRACKETS/MOUNTING/SPACER - R.R     Op. 2710A35 INTERMEDIATE DRIVESHAFT BEARING SUPPORT - R.R    Op. 1076B20 REAR EXHAUST SILENCER - R + R - For versions with DPF only:    Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.- For versions without DPF only:    Op. 1080B62 CATALYTIC CONVERTER - R + R     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R     Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.     Op. 1060F10 FUEL INJECTORS - R.R.     Op. 1060F20 PIPE FROM PRESSURE PUMP TO FUEL MANIFOLD - R.R.     Op. 1060F52 FUEL RETURN PIPE FROM INJECTORS - R.R.     Op. 1060F30 SINGLE FUEL MANIFOLD PIPE - R.R.     Op. 1016B10 SINGLE CAMSHAFT HOUSING - REPLACE GASKET     Op. 1036H55 HYDRAULIC TAPPET (ONE) - REPLACE WITH CAMSHAFT HOUSING REMOVED    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.    Op. 1080C83 EXHAUST GAS INLET PIPING FROM EXHAUST MANIFOLD TO HEAT EXCHANGER EGR - R R    Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.    Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R    Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R     Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R     Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET 1. Undo the bolts (1a) and remove the connecting rod caps (1b) complete with half-bearings (1c).
1. Release and remove the piston/connecting rod assemblies (1a) complete with half-bearings (1b).
Refitting ( Removing ) - Place the piston-connecting rod assemblies in their housings complete with half-bearings using a suitable tool.
The piston-connecting rod assemblies should be fitted in the cylinder block/crankcase so that the drain on the piston skirt is aligned with the oil jet on the crankcase.
- Place the caps complete with half-bearings in their housings and secure them tightening the bolts to the recommended torque.
Fit the connecting rods so that the number stamped on each rod faces toward the same side as the number stamped on the big end (inlet side).
ComponentFasteningdia  Value (daNm)Validity
Connecting rod capsBoltM92.4 ÷ 2.6 + 60°1.9 JTD
    Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET     Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R     Op. 1080C24 E.G.R. SYSTEM SOLENOID - R + R     Op. 1048B27 RIGID PIPE FOR AIR INLET TO THROTTLE BODY - R R    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.    Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R.    Op. 1080C83 EXHAUST GAS INLET PIPING FROM EXHAUST MANIFOLD TO HEAT EXCHANGER EGR - R R    Op. 1048A41 HOSE FROM FLOW METER TO TURBOCHARGER - R.R.    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1036H55 HYDRAULIC TAPPET (ONE) - REPLACE WITH CAMSHAFT HOUSING REMOVED    Op. 1016B10 SINGLE CAMSHAFT HOUSING - REPLACE GASKET     Op. 1060F30 SINGLE FUEL MANIFOLD PIPE - R.R.     Op. 1060F52 FUEL RETURN PIPE FROM INJECTORS - R.R.     Op. 1060F20 PIPE FROM PRESSURE PUMP TO FUEL MANIFOLD - R.R.     Op. 1060F10 FUEL INJECTORS - R.R.     Op. 1060F36 PIPES (ALL) FROM FUEL MANIFOLD TO INJECTOR - R.R.     Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R     Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R - For versions without DPF only:    Op. 1080B62 CATALYTIC CONVERTER - R + R - For versions with DPF only:    Op. 1080B81 PARTICULATE FILTER (D.P.F.) - R.R.    Op. 1076B20 REAR EXHAUST SILENCER - R + R     Op. 2710A35 INTERMEDIATE DRIVESHAFT BEARING SUPPORT - R.R    Op. 5530A40 ALTERNATOR BRACKETS/MOUNTING/SPACER - R.R     Op. 5530A10 ALTERNATOR - R+R     Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R     Op. 1092G14 ENGINE COMPONENT SINGLE BELT MOVING TENSIONER - R + R     Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R     Op. 1008C33 BRACKET ON ENGINE FOR LOWER REACTION ROD - R.R.    Op. 1008C30 POWER UNIT LOWER REACTION LINK - R.R.    Op. 3310A60 FRONT BRAKE PADS - REPLACE     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 0010T10 CHANGE ENGINE OIL     Op. 0010T40 CHANGE MANUAL GEARBOX OIL     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 1016A10 SOUND-PROOFING COVER - R.R