1. Remove the main shaft front bearing outer race (1a) using the tool (1b).
Tool
Description
Function
Validity
1870655000
Extractor/ Fitting tool
Bearing race removal
1.9 JTD1.4 16v TJet
1. Remove the gear control rod bushes (1a) from the bellhousing using the tool (1b).
Tool
Description
Function
Validity
1870654000
Extractor/ fitting tool
Bush removal
1.9 JTD
1. Remove the gear control rod housing bush (1a) and plugs (1b) from the gearbox casing using the tool (1c).
Tool
Description
Function
Validity
1870654000
Extractor/ fitting tool
Bush removal
1.9 JTD
1. Remove the gear engagement safety casing (1a) using a special extractor (1b).
1. Remove the gear selector shaft guide bush (1a) using a suitable tool (1b).
Refitting
(
Removing
)
Apply sealant to a new guide bush for the gear selection shaft.1. Fit the new guide bush for the gear selector shaft (1a) using a suitable fitting tool (1b).
Apply sealant to a new gear engagement safety casing.1. Fit the new gear engagement safety casing (1a) using a suitable tool (1b).
Apply sealant to the new gear control rod bushes.1. Fit the new control rod bush (1a) on the gearbox casing using the tool (1b).
Tool
Description
Function
Validity
1870654000
Extractor/ fitting tool
Bush removal
1.9 JTD
Apply sealant to the new gear control rod plugs.1. Fit the new gear control rod plugs (1a) using a suitable fitting tool (1b).
Apply sealant to the new gear control rod bushes.1. Fit the new gear control rod bushes (1a) on the bellhousing using the tool (1b).
Tool
Description
Function
Validity
1870654000
Extractor/ fitting tool
Bush removal
1.9 JTD
1. Fit the main shaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).
Tool
Description
Function
Validity
1870656000
Fitting tool
Fitting bearing races
1.9 JTD
Tool
Description
Function
Validity
1821171000
Grip
Fitting bearing race
1.9 JTD 16v
1. Fit the layshaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).
Removing
(
Refitting
)
Op. 2110B26 MANUAL GEARBOX (6 SPEED) WITH DIFFERENTIAL - DISMANTLE AND REASSEMBLE, WASH AND CHECK PARTS - REPLACE SYNCHRONIZERS AND INTERNAL PARTS IF NECESSARY1. Remove the layshaft front bearing outer race (1a) using tools (1b) and (1c).
