198003791 - 3330D70 BRAKE SERVO IDLER SHAFT - R.R. FOR RIGHT HAND DRIVE VERSIONS

Removing ( Refitting )     Op. 7040L37 GEAR LEVER TRIM - R.R     Op. 7040L73 BOTTLE-HOLDER/ASHTRAY ON REAR TUNNEL TRIM - R.R.    Op. 7040L70 TUNNEL COVER REAR TRIM - R.R.    Op. 7040L20 TUNNEL COVER - R.R     Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.    Op. 7040A14 FLAP FOR GLOVE COMPARTMENT IN DASHBOARD - R.R.    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A18 GLOVE COMPARTMENT IN DASHBOARD - ARRANGE     Op. 5505A35 MAIN BODY COMPUTER/JUNCTION UNIT - R.R.    Op. 3330D74 IDLER SHAFT SUPPORT ON BRAKE SERVO - R.R. FOR RIGHT HAND DRIVE VERSIONS - Straighten the front wheels, then engage the first steering lock to the right and remove the ignition key.- Keep the steering column adjustment lever closed during all the removing-refitting stages.1. Undo the bolt (1a) and disconnect the steering column (1b) from the steering box pinion.
1. Remove the retaining clip (1a), release the pin (1b) and retract the idler shaft (1c) to the left.
1. Remove the circlip securing the fork retaining pin.2. Remove the idler shaft forks, pedal assembly side.3. Remove the idler shaft complete with joints from the passenger compartment, passenger side.
- Position the idler shaft in a vice fitted with protective jaws.1. Remove the joint retaining circlip.2. Remove the joint (2b) using a suitable extractor (2a).
- Proceed in the same way for the removal of the other joints. Refitting ( Removing )
Lubricate the pins securing the forks and the joints on the idler shaft using suitable grease.
1. Fit a new joint (1b) using the tool (1a).
ToolDescriptionFunctionValidity
1875088000Fitting toolFitting brakeservo countershaft joints
- Fit the joint retaining circlip.- Place the idler shaft forks in their housings, pedal mounting side using new washers.- Place the fork retining pin circlip in position.- Proceed in the same way for the refitting of the remaining joints.- Remove the idler shaft from the vice.- Place the idler shaft forks in their housings, pedal mounting side and secure them the circlip.- Place the idler shaft in its housing, fit the fork retaining pin to the brake pedal and close the retaining clip.- Connect the forks to the brake pedal using the pin and fit the retaining clip.- Connect the steering column to the steering box pinion and secure by tightening the bolt to the specified torque.
ComponentFasteningdia  Value (daNm)Validity
Steering column to steering box pinionBoltM105.0 ÷ 6.0
    Op. 3330D74 IDLER SHAFT SUPPORT ON BRAKE SERVO - R.R. FOR RIGHT HAND DRIVE VERSIONS     Op. 5505A35 MAIN BODY COMPUTER/JUNCTION UNIT - R.R.    Op. 7040A18 GLOVE COMPARTMENT IN DASHBOARD - ARRANGE     Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A14 FLAP FOR GLOVE COMPARTMENT IN DASHBOARD - R.R.    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.    Op. 7040L20 TUNNEL COVER - R.R     Op. 7040L70 TUNNEL COVER REAR TRIM - R.R.    Op. 7040L73 BOTTLE-HOLDER/ASHTRAY ON REAR TUNNEL TRIM - R.R.    Op. 7040L37 GEAR LEVER TRIM - R.R