198002527 - 7210B60 R.R. BOOT FLOOR SIDE MEMBER
Removing ( Refitting ) Op. 7210B82 R.R REAR CROSSMEMBER Op. 7210E36 R.R. FRONT SIDE DOOR Op. 7210E38 R.R. REAR SIDE DOOR Op. 7210E56 R.R. TAILGATE Op. 7210B70 R.R. REAR TRIM (STRUCTURAL ELEMENT) Op. 7210B56 R.R. BOOT LOAD COMPARTMENT FLOOR PLAN (PARTIAL REAR INTERVENTION) Op. 7210B55 R.R. BOOT FLOOR Op. 7210E52 R.R. REAR WING Op. 7210B50 R.R. REAR WING LOWER FRAME Op. 7210E72 R.R. FUEL FILLER BUSH WITH WING REMOVED Op. 7210B75 R.R. REAR LIGHT CLUSTER HOUSING Op. 7210E28 R.R. ROOF PANEL Op. 7210E34 R.R. ROOF PANEL/SIDE PANEL CONNECTION PROFILE-MOULDING Op. 7210B51 R R UPPER CHANNEL STIFFENER, (ONE) LH OR RH Op. 7210B80 R.R. BODYSHELL REAR CROSSMEMBER Op. 7210B65 R.R. REAR PILLAR (WING INTERIOR) Op. 7210B45 R.R. REAR WING FRAME Op. 7210B40 R.R. REAR INNER WHEEL ARCH - Ensure that the components connected are not distorted by checking the bodyshell alignment measurements with suitable equipment (gauges, templates or jigs).- Straighten the body as necessary.
1. Using the jig saw, follow the cutting lines in the diagram.- Use a rotary brush to remove the paint and gain access to the spot welds.2. Use the chamfering machine to remove the spot welds shown in the diagram.- Use the drill to chamfer the spot welds that are not accessible to the chamfering machine.- Use a hammer and chisel to remove the previously chamfered spot welds.
- Use a rotary brush to remove the paint and gain access to the spot welds on the upper side.1. Use the chamfering machine to remove the spot welds shown in the diagram.- Use the drill to remove the spot welds not accessible to the chamfering machine.- Use a hammer and chisel to remove the previously chamfered spot welds.2. Lift up the side member box section to gain access to the inner area.
- Use a rotary brush to remove the paint and gain access to the spot welds on the upper side.1. Use the chamfering machine to remove the spot welds shown in the diagram.- Use the drill to remove the spot welds not accessible to the chamfering machine.- Use a hammer and chisel to remove the previously chamfered spot welds.2. Remove the part and the offcuts from the vehicle.
- Straighten the edges of the vehicle using a hammer and dolly block.- Remove the spot weld residues using a disc grinder.- Use a rotary brush to clean the previously treated areas.1. Apply electro-galvanizing paint.
Refitting
(
Removing
)
1. Remove the anti-corrosion treatment from the entire perimeter of the inside and outside of the replacement part using a rotary brush.2. Drill out the part at the indicated points.- Apply electro-weldable paint to the edges involved.
1. Position the replacement part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment and the surrounding gaps.2. Use a spot welder to weld the areas shown in the diagram.3. Use a MIG welder to fill weld the openings made previously.
1. Position the side member box section correctly on the vehicle and secure it using self-locking clamps.2. Use the spot welder to tack weld the rear area.3. Use a MIG welder to fill weld the openings made previously.
- Correct any distortions to the panel using a mallet and dolly block.1. Use a disc grinder to level the welds.- Use a rotary brush to clean the previously welded areas.
1. Apply anti-oxidant protection to the areas involved in the welding.- Seal the join lines between the replacement part and the vehicle.
Op. 7210B40 R.R. REAR INNER WHEEL ARCH Op. 7210B45 R.R. REAR WING FRAME Op. 7210B65 R.R. REAR PILLAR (WING INTERIOR) Op. 7210B80 R.R. BODYSHELL REAR CROSSMEMBER Op. 7210B51 R R UPPER CHANNEL STIFFENER, (ONE) LH OR RH Op. 7210E34 R.R. ROOF PANEL/SIDE PANEL CONNECTION PROFILE-MOULDING Op. 7210E28 R.R. ROOF PANEL Op. 7210B75 R.R. REAR LIGHT CLUSTER HOUSING Op. 7210E72 R.R. FUEL FILLER BUSH WITH WING REMOVED Op. 7210B50 R.R. REAR WING LOWER FRAME Op. 7210E52 R.R. REAR WING Op. 7210B55 R.R. BOOT FLOOR Op. 7210B56 R.R. BOOT LOAD COMPARTMENT FLOOR PLAN (PARTIAL REAR INTERVENTION) Op. 7210B70 R.R. REAR TRIM (STRUCTURAL ELEMENT) Op. 7210E56 R.R. TAILGATE Op. 7210E38 R.R. REAR SIDE DOOR Op. 7210E36 R.R. FRONT SIDE DOOR Op. 7210B82 R.R REAR CROSSMEMBER