198002668 - 7210A02 FRONT END ASSEMBLY - R.R.

Removing ( Refitting ) - Position the vehicle on a lift.- Drain the coolant.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE - Drain the engine coolant.    Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 7210E10 R.R. FRONT BUMPER     Op. 5540B07 LEFT FRONT HEADLAMP - R.R     Op. 5540B08 RIGHT FRONT HEADLAMP - R.R     Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR     Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER    Op. 5050A12 WINDSCREEN WASHER FLUID RESERVOIR FILLER PIPE (IN ENGINE COMPARTMENT) - R.R.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. 1. Undo the bolt (1a) and disconnect pipe connectors (1b) and (1c) from the condenser.

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

2. Loosen the retaining bands (2a) and disconnect the pipes (2b) from the front end assembly.3. Undo the bolt (3a) for the screen washer fluid reservoir (3b). - Lower the vehicle.1. Undo the bolts.2. Remove the cold air intake. 1. Disconnect the electrical connections (1a) and (1b) for the engine cooling fan.

	Description	Connector
1a	FAN MOTOR	See N011 FAN MOTOR
1b	ENGINE FAN ADJUSTMENT RESISTANCE - 1	See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

2. Disconnect the engine coolant pipe. 1. Working behind the right side of the radiator, disconnect the pipes (1a) and (1b) from the radiator (1c).2. Undo the bolt (2a) and move the Air Bag sensor (2b).3. Disconnect the retaining bands (3a) and move the wiring (3b) and Air Bag sensor (2b). 1. Working on both sides of the vehicle, undo the front end fixing bolts.2. Release the bonnet lid lock control rod.3. Remove the front end assembly with the help of a second mechanic. Refitting ( Removing ) - Check that the front end is not damaged.- Position the front end assembly with the help of a second mechanic.- Attach the bonnet lid lock control rod to the front end.- Working on both sides of the vehicle, tighten the front end fixing bolts.

Component	Fastening	dia	Value (daNm)	Validity
Front-end upper fastening	Bolt	M10	2.4 ÷ 3.6

Component	Fastening	dia	Value (daNm)	Validity
Front-end to bodyshell fastening	Bolt	M8	2.0 ÷ 2.4

- Position the wiring and Air Bag sensor, then connect the retaining bands and tighten the bolt.- Working behind the right side of the radiator, connect the pipes to the radiator.- Connect the engine coolant pipe.- Connect the electrical connections for the engine cooling fan.- Position the cold air intake and tighten the bolts.- Position the screen washer fluid reservoir and tighten the bolt.- Connect the pipes to the front end assembly and secure them using the retaining bands.

Replace the O rings for the connectors. Only use green coloured seals that are resistant to R134a coolant.Lubricate the connector threads using anti-freeze.

- Connect the pipe connectors to the condenser and tighten the bolt to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Pipe connector on condenser	Bolt	M8	1.8 ÷ 2.2

    Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 7055B65 ENGINE COMPARTMENT DUST COVER IN LEFT FRONT WHEEL ARCH - R.R.     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 5050A12 WINDSCREEN WASHER FLUID RESERVOIR FILLER PIPE (IN ENGINE COMPARTMENT) - R.R.    Op. 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER    Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR     Op. 5540B08 RIGHT FRONT HEADLAMP - R.R     Op. 5540B07 LEFT FRONT HEADLAMP - R.R     Op. 7210E10 R.R. FRONT BUMPER - Pressurize the engine coolant.    Op. 0010T20 ENGINE COOLANT - CHANGE - Repressurize the coolant.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE - Remove the vehicle from the lift.