198000228 - 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET

Removing ( Refitting ) - Position the vehicle on a lift.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R.    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R    Op. 1080B62 CATALYTIC CONVERTER - R + R     Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.     Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.    Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.    Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R     Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R     Op. 1088D48 PIPE FROM ENGINE COOLANT RESERVOIR TO TURBOCHARGER - R.R.    Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 5510C14 IGNITION COIL/S - R.R.     Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.    Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R     Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET 1. Undo bolt (1a) and remove timing belt inner guard (1b).
1. Disconnect the electrical connection for the engine coolant temperature sensor.
DescriptionConnector
3Engine coolant temperature sensor/sender unit    See K036 ENGINE COOLANT TEMPERATURE SENSOR/SENDER UNIT
2. Loosen the band and disconnect the engine coolant supply pipe to the heater, thermostat side.3. Loosen the band and disconnect the radiator coolant supply hose, thermostat side.4. Disconnect the degassing pipe quick coupling from the thermostat.5. Disconnect the connector for the coolant supply pipe to the engine oil heat exchanger, thermostat side.
1. Undo bolts (1a) and remove cylinder head (1b).2. Remove the cylinder head gasket.
Refitting ( Removing ) - Fit a new cylinder head gasket on the cylinder block.- Position the cylinder head on the crankcase by aligning the locating dowels.1. Tighten the bolts securing the cylinder head to the recommended torque.
Follow the order shown in the diagram for each tightening sequence.
ComponentFasteningdia  Value (daNm)Validity
Cylinder headBoltM93 + 90° + 90°1.4 16v
- Connect the connector for the coolant supply pipe to the engine oil heat exchanger, thermostat side.- Connect the degassing pipe quick coupling to the thermostat.- Connect the engine coolant supply hose to the radiator, thermostat side, and secure it using the band.- Connect the engine coolant supply pipe to the heater, thermostat side, and secure it using the band.- Connect the electrical connection for the engine coolant temperature sensor.- Place the timing belt inner guard in its housing and secure it using the bolt.     Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.    Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R     Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.    Op. 5510C14 IGNITION COIL/S - R.R.     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.    Op. 1088D48 PIPE FROM ENGINE COOLANT RESERVOIR TO TURBOCHARGER - R.R.    Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R     Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R     Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.    Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.    Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.     Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.     Op. 1080B62 CATALYTIC CONVERTER - R + R     Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.    Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R.    Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP, IF NECESSARY     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. - Remove the vehicle from the lift.