198000236 - 1028H20 PISTON WITH CONNECTING ROD - R.R

Removing ( Refitting ) - Position the vehicle on a lift.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 0010T12 ENGINE OIL AND FILTER - REPLACE     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.    Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R    Op. 1080B62 CATALYTIC CONVERTER - R + R     Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.     Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.    Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.    Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R     Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R     Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.    Op. 1088D48 PIPE FROM ENGINE COOLANT RESERVOIR TO TURBOCHARGER - R.R.    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 5510C14 IGNITION COIL/S - R.R.     Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.    Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R     Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET    Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET 1. Fit the power unit supporting crossmember (1a) with the mountings (1b) and the link (1c).

Tool	Description	Function	Validity
1870595000	Crossmember	Power unit mount

Tool	Description	Function	Validity
1870650000	Support blocks	Power unit mount

    Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION     Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED 1. Undo the bolts (1a) and remove the connecting rod cap (1b) complete with half-bearing. 1. Remove the piston and connecting rod.- Remove the connecting rod half-bearing. Refitting ( Removing ) - The piston and connecting rod assembly is fitted following the references below.1. Piston class and arrow indicating timing side.2. Area where the number of the cylinder liner matching the connecting rod is stamped.3. Gudgeon pin offset

The matching of the connecting rod-cap is the "BREAKING" type therefore the position is compulsory and the number corresponding to the position of the cylinder must be present.

- Fit the piston-connecting rod assembly complete with half-bearing using a suitable tool to compress the piston rings and then fit the piston into the liner.- Place the connecting rod cap complete with half-bearing in its housing.- Tighten the connecting rod cap fixing bolts to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Connecting rod caps	Bolt	M8	1.9 ÷ 2.1 + 40° +/- 2°	1.4 16v

    Op. 1084B28 ENGINE OIL INTAKE PUMP - R + R WITH CRANKCASE SUMP REMOVED     Op. 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION - Position a hydraulic arm lift under the oil sump to support the power unit.- Remove the crossmember and support mountings used for supporting the power unit.     Op. 1016C10 SINGLE CYLINDER HEAD - R.R. AND REPLACE GASKET     Op. 1016B12 SINGLE CAMSHAFT HOUSING - R.R. WITH TIMING BELT REMOVED - REPLACE GASKET    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R.    Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R     Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R.    Op. 5510C14 IGNITION COIL/S - R.R.     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE - Remove the arm lift used for supporting the power unit.    Op. 1064A27 PIPE BETWEEN VACUUM RESERVOIR AND ACTUATOR CONTROL SOLENOID VALVE - R.R.    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1088D48 PIPE FROM ENGINE COOLANT RESERVOIR TO TURBOCHARGER - R.R.    Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R.    Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R     Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R     Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.    Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.    Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R.     Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R.     Op. 1080B62 CATALYTIC CONVERTER - R + R     Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R    Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R.    Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 0010T12 ENGINE OIL AND FILTER - REPLACE     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. - Remove the vehicle from the lift.