198002186 - 5040A20 AIR CONDITIONING COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY

Removing ( Refitting )

Follow the recommended safety instructions (see 5040 - Introduction).

- Drain the coolant    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 1092G10 SINGLE ENGINE BELT - R.R 1. Undo the bolts (1a) and move the power assisted steering fluid reservoir (1b) releasing the lower retainer. 1. Undo the bolts.2. Remove the compressor belt protection.3. Undo the bolts (3a) and disconnect the connectors (3b) for the pipes from the compressor (3c).

Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

4. Detach the electrical connection.

	Description	Connector
4	AIR CONDITIONING COMPRESSOR ENGAGEMENT ELECTROMAGNET	See L020 AIR CONDITIONING COMPRESSOR ENGAGEMENT ELECTRO-MAGNET

1. Undo the compressor fixing bolts.2. Recover the compressor.

If the compressor is replaced, it is not necessary to remove and replace the fluid inside the compressor.

Refitting ( Removing ) - Check that the compressor is not damaged.1. Place the compressor in position.2. Screw in the compressor fixing bolts and tighten them to the specified torque.

Component	Fastening	dia	Value (daNm)	Validity
Compressor	Bolt	M8	2.3 ÷ 2.7

1. Connect the electrical connection for the compressor.

Replace the O-rings on the connectors. Only use green coloured seals that are resistant to R134a coolant. Lubricate the connector threads using anti-freeze.

2. Connect the two pipe connectors (2a) and (2b), then secure by tightening the bolts (2c) and (2d) to the specified torque.

Component	Fastening	dia	Value (daNm)	Validity
Pipe connector on compressor	Bolt	M6	0.7 ÷ 1.1

- Position the compressor belt protection and secure it using the bolts.- Place the engine coolant reservoir in position attaching the lower rtainer, then tighten the bolts.    Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1016A10 SOUND-PROOFING COVER - R.R - Repressurize the coolant.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE