199002956 - D005 ENGINE DOES NOT PRODUCE BEST PERFORMANCE

Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
First, check:- the condition of the air filter;- the condition of the air intake circuit;- that there are no obstructions in the exhaust pipeMove on to Step 1Air intake circuit faultyEliminate the problem, if necessary, replace the filter element    Op. 1048A14 AIR CLEANER FILTER ELEMENT - REPLACE.
Pipe obstructedRestore the operation of the exhaust pipes
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket.Check:- that there are no faults in the engine management control unit;- parameter plausibilityMove on to Step 2Error detected in the control unitContinue following the instructions on the diagnostic equipment
Parameter not consistentContinue following the instructions on the diagnostic equipment
2ROAD TEST USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Carry out a road test keeping the diagnostic equipment connected.Check:- that there are no faults in the engine management control unit;- parameter plausibilityMove on to Step 3The sudden onset of another error is detectedContinue following the instructions on the diagnostic equipment
Parameters not consistentContinue following the instructions on the diagnostic equipment
3FUEL PRESSURE ROAD TESTAll OKProblems encounteredOperation
Carry out a road test and check the fuel supply pressure    Op. 0510C10 FUEL SYSTEM - CHECK DELIVERY PRESSURE under the conditions in which the fault occursMove on to Step 4Fuel pressure too low: pipes obstructedEliminate the constrictions
Fuel pressure too low: pump defectiveReplace the pump assembly    Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R
4TIMING CHECKAll OKProblems encounteredOperation
Check that the timing system timing is correct    Op. 0510A20 TIMING GEAR WITH BELT DRIVE - CHECK - CARRY OUT OPERATION WITH TAPPET COVER(S) REMOVED AND TAPPETS ADJUSTED AND CRANKSHAFT PULLEY DETACHED (IF NECESSARY) Move on to Step 5Timing system timing not correctRestore the correct timing system timing
5CYLINDER COMPRESSION CHECKAll OKProblems encounteredOperation
Carry out the cylinder compression check    Op. 0510A10 CYLINDER COMPRESSION - CHECK FOR LOOSE SPARK PLUGS OR INJECTORS Move on to Step 7Cylinder compression insufficientMove on to Step 6
6CHECK ON CAUSE OF INSUFFICIENT COMPRESSIONAll OKProblems encounteredOperation
R.R. the head to check the valve seal. Check the condition of the cylinders/piston ringsMove on to Step 7Valve seal insufficientOverhaul the head
Cylinders/piston rings wornRestore the seal
7CORRECT OPERATION CHECKAll OKProblems encounteredOperation
Check that the fault is no longer presentEnd of diagnosisFault persists: control unit defectiveReplace the control unit    Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R