199001076 - 2110B32 MANUAL GEARBOX (5 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS, INNER CONTROLS, GEARS, SHAFTS AND BEARINGS
Removing
(
Refitting
)
Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY 1. Remove the layshaft front bearing circlip.2. Remove the mainshaft front bearing (2a) using tools (2b) and (2c).| Tool | Description | Function | Validity |
|---|---|---|---|
| 1840005002 | Extractor | Removing layshaft rear bearingRemoving layshaft front bearing | 1.3 Multijet 75 CV1.3 Multijet 90 CV 5 speed1.2 8v1.4 8v1.4 16v TJet |
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1840005306 | Clamps | Removing 1st, 2nd and 3rd speed driven gearsDismantling main shaftRemoving layshaft front bearing | 1.3 Multijet 75 CV1.3 Multijet 90 CV 5 speed1.2 8v1.4 8v1.4 16v TJet |
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1840005001 | Strut | Removing left differential internal driveshaftExtracting main shaft front bearingRemoving layshaft front bearing inner raceRemoving 4th speed drive gear and rear bearingRemoving 3rd and 4th speed engagement sliding sleeve hub, synchronizer ring and 3rd speed drive gearRemoving main shaft front bearing | 1.3 Multijet 75 CV1.3 Multijet 90 CV 5 speed1.2 8v1.4 8v1.4 16v TJet |
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1840005301 | Clamps | Removing 4th speed drive gear and rear bearingRemoving main shaft front bearingRemoving bearing from differential | 1.2 8v1.4 8v |
Refitting
(
Removing
)
1. Fit the mainshaft front bearing (1a) using the tool (1b).| Tool | Description | Function | Validity |
|---|---|---|---|
| 1875088000 | Fitting tool | Fitting main shaft front bearing | 1.2 8v1.4 8v1.4 16v |
| Tool | Description | Function | Validity |
|---|---|---|---|
| 1870632000 | Fitting tool | Fitting layshaft bearings - hubs - gears | 1.2 8v1.4 8v1.4 16v |
