199004885 - 2127EB CHECKING THE GEAR ENGAGEMENT POTENTIOMETER (Robotized gearbox)

STEPCHECK TO BE PERFORMEDREMEDIAL ACTION IF THE CHECK IS NOT OK
1Potentiometer power supply checkTurn the key to the MAR positionUse the Examiner voltmeter to connect the positive push rod to pin 73 of the robotized gearbox control unit and the negative to pin 66.    See E7051 ROBOTIZED GEARBOX Check that the voltage is around 5 VMove on to Step 2Replace the robotized gearbox control unit    Op. 2127E10 HYDRAULIC SPEED SELECTION SYSTEM CONTROL UNIT - R.R. and use Examiner to carry out self-learning
2Check the gear engagement position signal- Turn the key to the MAR position- Use the Examiner voltmeter to connect the positive terminal to pin 39 of the gearbox control unit and the negative terminal to pin 66    See E7051 ROBOTIZED GEARBOX Check the displayed voltages in the various lever positions against the values in the attached table by engaging the gears in sequence with the brake pedal pressedMove on to Step 3
3Check the continuity of the wiringCheck the continuity of the wiring between the potentiometer and the gearbox control unit    See E7051 ROBOTIZED GEARBOX Move on to Step 4Restore the correct wiring continuity.
4Potentiometer operation checkDetach the potentiometer from the unit- Connect the probes across pins A and B of the potentiometer and check that the resistance value is 1208 Ohm ±10% at 20°C.- Connect the probes across pins C and B and check that resistance is 2280 Ohm ±10% at 20°C (with slide at rest) and 1335 Ohm ±10% at 20°C(with slide at full scale deflection)- Connect the probes across pins A and C and check that resistance is 1550 Ohm ±10% at 20°C ( with slide at rest) and 2220 Ohm ±10% at 20°C(with slide at full scale deflection)Replace potentiometer    Op. 2127E42 HYDRAULIC SELECTION GEARBOX SHIFT POSITION SENSOR - R.R. and use Examiner to carry out self-learning.If the check is OK, replace the gearbox control unit    Op. 2127E10 HYDRAULIC SPEED SELECTION SYSTEM CONTROL UNIT - R.R. and use Examiner to carry out self-learning
Robotized gearbox control unit pinout
Potentiometer connector
Gear engagedMeasured voltage ±5%
N2,5
11,5
23,5
31,5
43,5
51,5
R3,5
Table of measured voltages