199002343 - 1032B14 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT VERSIONS WITH AIR CONDITIONER

Removing ( Refitting )
If the toothed timing belt is replaced, carry out the following self-learning procedure.Start up the engine without pressing the accelerator pedal with an engine temperature greater than or equal to 20 °C and idle the engine for 10 seconds.
    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.    Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R     Op. 1056B87 IGNITION/INJECTION SYSTEM CONTROL UNIT SUPPORT - R.R    Op. 5510C14 IGNITION COIL/S - R.R.     Op. 1016A20 SINGLE TAPPET COVER - R.R. AND REPLACE GASKET 1. Unscrew nut (1a) of mobile tensioner (1b) and remove timing belt (1c).
Refitting ( Removing ) 1. Remove the threaded cap.2. Unscrew bolt (2a) securing pulley (2b), applying reaction wrench (2c) to the camshaft splines.
1. Fit the camshaft lock template.
ToolDescriptionFunctionValidity
2000004400TemplateCamshaft timing1.2 8v1.4 8v
- Fit the timing belt.1. Fit the camshaft lock template.
ToolDescriptionFunctionValidity
2000004500TemplateCrankshaft timing1.2 8v1.4 8v1.4 16v
1. Tension the timing belt by turning anticlockwise with tool (1a) and mobile tensioner (1b) and then secure when reference fork (1c) is in contact (1d).
ToolDescriptionFunctionValidity
1860987000SpannerTensioning toothed timing drive belt1.2 8v1.4 8v1.4 16v
    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R 1. Undo the bolts and remove the timing belt side protection.
1. Fit tool (1a) and tighten toothed driven pulley bolt (1b).
ToolDescriptionFunctionValidity
2000004200Counter-torqueTiming driven pulley lock1.4 8v
ComponentFasteningdia  Value (daNm)Validity
Toothed driven pulleyBoltM121.8 ÷ 2.2 + 55°1.4 8v
- Tighten the threaded plug to the pulley.
ComponentFasteningdia  Value (daNm)Validity
Cap for toothed driven pulley boltPlugM272.5 ÷ 3.01.4 8v
- Remove the three tools fitted previously.- Turn the engine through two revolutions to settle the timing belt.- Loosen the belt tensioner nut and adjust the front fork until it is aligned with the rear fork.- Tighten the belt tensioner nut to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Moving timing system tensioner NutM82.5 ÷ 3.11.2 8v1.4 8v
- Fit the templates removed previously to check the engine timing adjustment.    Op. 1016A20 SINGLE TAPPET COVER - R.R. AND REPLACE GASKET     Op. 5510C14 IGNITION COIL/S - R.R.     Op. 1056B87 IGNITION/INJECTION SYSTEM CONTROL UNIT SUPPORT - R.R    Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1032D27 TIMING SYSTEM FRONT PROTECTIVE COVER (LOWER PART) - R.R.    Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R