4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R - Fiat - GRANDE PUNTO - eLearn

199002753 - 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R

) Op. 4450B12 FRONT WHEELS (TWO) - R+R Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R. Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R. 1. Undo the bolt (1a) fixing the steering column (1b) to the steering box pinion.

1. Undo the nuts securing the central exhaust pipe to the catalytic converter flange.2. Undo the bolt securing the collar to the bracket.- Disconnect the centre exhaust pipe from the flexible mounting and move it aside.

1. Undo the bolt fixing the left track control arm to the steering knuckle (1c).2. Unscrew the nut (2a) and use the tool (2b) to disconnect the steering link (2c) from the steering knuckle.

Tool	Description	Function	Validity
1871000700	Extractor	Extracting steering rod from strut

3. Undo the nut (3a) and disconnect the joint (3b) from the anti-roll bar.

- Repeat the same operation on the right side.- Prepare the equipment for removing-refitting the front suspension crossmember as described below.1. Fit mount (1a) onto column lift (1b).

Tool	Description	Function	Validity
2000001700	Mount	Suspension crossmember support

Tool	Description	Function	Validity
1870835001	Column lift	Suspension crossmember support

2. Fit frame (2a) complete with adaptors (2b).

Tool	Description	Function	Validity
2000007600	Chassis	Suspension crossmember support

Tool	Description	Function	Validity
2000007700	Adaptors	Front suspension crossmember support

The adaptors (2b) supplied are burnished black with M12 threads for fitting on the frame.

- If the above hydraulic lift is not available, use a general hydraulic lift plus the adaptor shown in the drawing, which must be made up by the workshop to allow the use of the above frames

(*): Ensure the shank diameter of the adaptor fits the hydraulic lift used. 1. Support the front suspension crossmember using the equipment (1a) prepared previously taking care that the adaptors (1b) are positioned in the axle-body centering openings as illustrated.2. Undo the bolts (2a) securing the front suspension crossmember (2b) to the bodyshell and the bolts (2c) fastening the crossmember to the side panels and remove it from its housing.

Refitting ( Removing

) - Place the front suspension crossmember in position using the equipment used for the removal taking care that the adaptors are positioned in the axle-bodyshell centering openings.- Fasten the front suspension crossmember to the body tightening the bolts to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Front suspension crossmember to body	Bolt	M12	12.1 ÷ 14.8

- Connect the joint to the anti-roll bar and secure it tightening the nut to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Anti-roll bar joint	Nut	M10	4.5 ÷ 5.5

- Connect the steering link to the knuckle and tighten the new nut to the specified torque.

Component	Fastening	dia	Value (daNm)	Validity
Steering rod to pillar	Nut	M10	3.6 ÷ 4.4

- Connect the left track control arm to the steering knuckle and secure by tightening the bolt to the specified torque.

Component	Fastening	dia	Value (daNm)	Validity
Front suspension lower wishbone - strut side	Bolt	M10	5.4 ÷ 6.6

- Remove the exhaust pipe from the temporary fastening, connect it to the catalytic converter flange complete with gasket and tighten the nuts to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Flange connecting catalyzer to exhaust pipe	Nut	M8	2.5	1.2 8v1.4 8v1.4 16v1.3 Multijet

- Connect the collar of the exhaust pipe to the bracket joining the engine-gearbox tightening the bolt to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Exhaust pipe to mounting bracket collar	Bolt	M8	2.2 ÷ 2.7	1.2 8v1.4 8v1.4 16v1.3 Multijet

Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R. Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.- Connect the steering column to the steering box pinion tightening the bolt to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Steering column to steering box pinion	Bolt	M10	5.0 ÷ 6.0

Op. 4450B12 FRONT WHEELS (TWO) - R+R Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES ADJUSTMENT IF NECESSARY