199002450 - 7030B12 SLIDING ROOF (ASSEMBLY) - R+R

Removing ( Refitting ) - Remove the rear parcel shelf    Op. 7040G30 BOOT LIGHT BULB HOLDER - R.R.    Op. 7065C86 CURRENT SOCKET IN LUGGAGE COMPARTMENT - R.R.- Work on both sides    Op. 7040H42 REAR PILLAR TRIM (ONE), LEFT OR RIGHT- R.R     Op. 7040L40 FRONT DOOR RUNNING BOARD (ONE), LEFT OR RIGHT - R.R.     Op. 7050A22 REAR SEAT CUSHION - R+R    Op. 7040H38 CENTRE PILLAR UPPER ELEMENT (ONE), LEFT OR RIGHT - R.R     Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 7065C34 SUN BLIND (ONE), LEFT OR RIGHT - R.R.     Op. 7040E10 FRONT COURTESY LIGHT - R+R - Remove all the grab handles.    Op. 7065C30 GRAB HANDLE (ONE) LEFT, RIGHT OR CENTRE PASSENGER COMPARTMENT INTERIOR - R.R     Op. 7030B64 SUN ROOF CONTROL SWITCH - R+R - Remove both the seals.    Op. 7030B34 SLIDING ROOF COMPARTMENT DECORATIVE SEAL - R+R     Op. 7040H16 ROOF PANEL LINING FOR VERSIONS WITH SUN ROOF - R.R     Op. 7030B18 SLIDING ROOF GLASS PANEL - R+R     Op. 7030B42 SLIDING ROOF SPOILER - R+R     Op. 7030B26 SLIDING ROOF BLIND - R+R WITH ROOF PANEL REMOVED     Op. 7030B70 SUN ROOF MOVEMENT MOTOR - R+R     Op. 7030B50 SUN ROOF SLIDING GUIDE (ONE), LH OR RH - R.R     Op. 7030B37 FIXED GLASS BLIND - R.R    Op. 7030B55 GUIDE FOR SUN ROOF FIXED GLASS PANEL BLIND (ONE), LEFT OR RIGHT - R.R.1. Undo the bolts.2. Remove the courtesy light mounting.
- Protect the dashboard and the interior upholstery with covers.1. Apply a double layer of adhesive tape to the body along the edges of the sun-roof to protect the body while cutting the sun-roof anchorage sealant.2. Cut sealant strip (2a) along the outside of the sun-roof using a vibrating cutter and appropriate blades.3. After cutting all the sealant strip, remove the sun-roof with the aid of a second operator.
Refitting ( Removing ) 1. Using suitable equipment, cut and level the bead of sealant on the body, leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the sun-roof housing using an air jet and degrease fully using heptane.When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
ComponentTypeDescriptionClassificationQty.Validity
SLIDING ROOF-Activator for PUR--
- If necessary, touch up the paintwork.
- Preparing a new sun-roof.1. Degrease around the edge of the new sun-roof sealant seat using heptane.2. Apply the glass adhesion promoter (primer) to the serigraphed perimeter using the wick supplied in the Kit.
Wait for about 15 minutes before continuing with the next operation to allow the adhesion promoter (primer) thinner to evaporate.
- Preparing the dismantled sun-roof.1. Using suitable equipment cut and level the bead of sealant on the sun-roof so that it is as thin as possible. The remaining sealant does not have to be completely removed; take care not to damage the paintwork round the edge of the sun-roof.2. Clean around the sealant strip seat round the edge of the sun-roof with compressed air and fully degrease with heptane.Check that the sun-roof is not damaged.When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
ComponentTypeDescriptionClassificationQty.Validity
SLIDING ROOF-Activator for PUR--
1. Remove the adhesive tape from the edges of the bodywork along the perimeter of the sun-roof compartment.2. Carry out a test fitting and centre the sun-roof perfectly.3. When the windscreen has been centered, mark the position of the sun-roof in relation to the housing using strips of adhesive tape.4. Cut the strips of adhesive tape and remove the windscreen.
1. Using a spray gun apply a bead of sealant along the perimeter of the sun-roof as evenly as possible.
ComponentTypeDescriptionClassificationQty.Validity
SLIDING ROOFGlass sealantProduct n° 71711976--
Start the operation from the centre of the rear side and continue without breaks along the entire perimeter of the sun-roof.
1. Place the sun-roof (1a) in the housing with the assistance of a second mechanic immediately after applying the sealant and let it bed in.Bed in the sun-roof support spacers (1b).2. Position the belts (2a) with spacers (2b) as illustrated, and tension them so that even pressure is exerted on the entire sun-roof to ensure that the matching between the sun-roof (2c), sealant (2d) and sun-roof housing (2e) is correct.
- Before refitting the vehicle interior and exterior elements, check that there are no infiltration points by carrying out a water leakage test.- Fit the courtesy light assembly and tighten the bolts.- If the sun-roof removed previously is refitted:    Op. 7030B55 GUIDE FOR SUN ROOF FIXED GLASS PANEL BLIND (ONE), LEFT OR RIGHT - R.R.    Op. 7030B37 FIXED GLASS BLIND - R.R    Op. 7030B50 SUN ROOF SLIDING GUIDE (ONE), LH OR RH - R.R     Op. 7030B70 SUN ROOF MOVEMENT MOTOR - R+R     Op. 7030B26 SLIDING ROOF BLIND - R+R WITH ROOF PANEL REMOVED     Op. 7030B42 SLIDING ROOF SPOILER - R+R     Op. 7030B18 SLIDING ROOF GLASS PANEL - R+R     Op. 7040H16 ROOF PANEL LINING FOR VERSIONS WITH SUN ROOF - R.R If a new sun-roof is fitted:    Op. 7040H16 ROOF PANEL LINING FOR VERSIONS WITH SUN ROOF - R.R - Refit all the other components removed.    Op. 7030B26 SLIDING ROOF BLIND - R+R WITH ROOF PANEL REMOVED     Op. 7030B18 SLIDING ROOF GLASS PANEL - R+R     Op. 7040H16 ROOF PANEL LINING FOR VERSIONS WITH SUN ROOF - R.R     Op. 7030B34 SLIDING ROOF COMPARTMENT DECORATIVE SEAL - R+R     Op. 7030B64 SUN ROOF CONTROL SWITCH - R+R     Op. 7065C30 GRAB HANDLE (ONE) LEFT, RIGHT OR CENTRE PASSENGER COMPARTMENT INTERIOR - R.R     Op. 7040E10 FRONT COURTESY LIGHT - R+R     Op. 7065C34 SUN BLIND (ONE), LEFT OR RIGHT - R.R.     Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 7040H38 CENTRE PILLAR UPPER ELEMENT (ONE), LEFT OR RIGHT - R.R     Op. 7050A22 REAR SEAT CUSHION - R+R    Op. 7040L40 FRONT DOOR RUNNING BOARD (ONE), LEFT OR RIGHT - R.R.     Op. 7040H42 REAR PILLAR TRIM (ONE), LEFT OR RIGHT- R.R     Op. 7065C86 CURRENT SOCKET IN LUGGAGE COMPARTMENT - R.R.    Op. 7040G30 BOOT LIGHT BULB HOLDER - R.R.
Do not move the vehicle for the time recommended by the supplier of the sealant.
    Op. 7030B17 SUN-ROOF GLASS - ALIGNMENT- After disconnecting the battery, when a fuse blows, when the motor is disconnected or a new one is installed, the sliding roof system must be re-initialised as indicated below:- Press the sliding roof button in closed position and hold down until the roof is fully closed. Then, without releasing, wait for the motor to click (metallic noise) (this takes place about 5 seconds after closure).- Release the button, then press again within 5 seconds and hold down throughout an entire sliding roof opening and closure cycle. Release the button once the roof is fully closed.- the initialisation cycle is complete.