199000062 - 5040A20 AIR CONDITIONING COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY

Removing ( Refitting )
Follow the safety instructions.    Op. 5040 AIR CONDITIONING CASING AND COMPONENTS
- Position the vehicle on a lift.- Drain the coolant.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 4450B04 RIGHT FRONT WHEEL - R.R     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.     Op. 1092G10 SINGLE ENGINE BELT - R.R 1. Undo the bolt (1a) and release the mounting bracket (1b) for the intercooler air pipe (1c).2. Remove the band (2a) and release the pipe (1c).3. Remove the band (3a) and keep the pipe (1b).
1. Disconnect the two rapid connectors (1a and 1b) for the evaporator-condenser pipe.
Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.
1. Disconnect the electrical connection.
DescriptionComponent
AIR CONDITIONING COMPRESSOR ENGAGEMENT SOLENOID    See L021 AIR CONDITIONING COMPRESSOR ENGAGEMENT SOLENOID VALVE
2. Unscrew the rear compressor bolt
1. Undo the upper bolt.2. Undo the lower bolt.3. Recover the compressor complete with pipes.
1. Undo the bolt (1a) and disconnect the connector (1b) for the pipe from the compressor (1c).2. Undo the nuts (2a) and disconnect the bracket (2b) from the compressor.
If the compressor is replaced, it is not necessary to remove and replace the fluid inside the compressor.
Refitting ( Removing ) - Check that the compressor is not damaged.1. Position the pipe, connect the connector (1a) to the compressor (1b) and tighten the bolt (1c) to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Pipe connector on compressorBoltM60.5 ÷ 0.71.2 8v1.4 8v1.4 16v1.4 16v TJet1.9 Multijet
2. Fasten the upper bracket (2a) to the compressor using the bolt (2b).
1. Reposition the compressor.2. Tighten the compressor fixing bolts.
ComponentFasteningdia  Value (daNm)Validity
CompressorBoltM10x1.25x902.3 ÷ 2.71.9 Multijet
- Connect the electrical connection.- Connect both fast-on fittings to the evaporator-condenser pipe.- Position the intercooler air pipe, secure it using the bolt and tighten the bands.    Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 7055B91 RIGHT FRONT WHEEL ARCH LINER - R.R.     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 4450B04 RIGHT FRONT WHEEL - R.R     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. - Repressurize the coolant.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE - Remove the vehicle from the lift.