199000509 - 1060E40 PRESSURE PUMP SUPPORT - R.R.

Removing ( Refitting )     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 4450B04 RIGHT FRONT WHEEL - R.R     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R     Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1060E30 PRESSURE PUMP DRIVE PULLEY - R.R.     Op. 1060E10 DIESEL INJECTION PRESSURE PUMP - R.R. 1. Undo the upper alternator fixing bolts.
1. Undo the lower alternator fixing bolt, then move the alternator to the side and secure it appropriately.2. Undo the bolt (2a) and remove the engine components single belt moving tensioner (2b).
1. Disconnect the rapid connector for the fuel return pipe to the tank, fuel return manifold side.2. Undo the bolts fixing the rigid section of the engine oil vapour recovery pipe.3. Undo the bolt fixing the pressure pump mounting to the cylinder head.
1. Disconnect the vacuum intake pipes from the vacuum reservoir.2. Undo the nuts (2a) and remove the vacuum reservoir (2b).3. Loosen the bands and disconnect the engine oil vapour recovery pipes, engine oil vapour separator side.4. Loosen the band and disconnect the condensed engine oil recovery pipe, engine oil vapour separator side.
1. Undo the fastenings (1a) and remove the bracket (1b) complete with engine oil vapour separator (1c).
1. Undo the bolts (1a) and remove the pressure pump mounting (1b).
Refitting ( Removing ) - Place the pressure pump mounting in its housing and secure it tightening the new bolts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Pressure pump mountingBolt (to be replaced)M82.3 ÷ 2.81.9 Multijet
- Place the bracket complete with engine oil vapour separator in its housing and secure it.- Connect the condensed oil recovery pipe, engine oil vapour separator side, and tighten the band.- Connect the engine oil vapour recovery pipes, engine oil vapour separator side and tighten the bands.- Place the vacuum reservoir back in its housing and secure it using the nuts.- Connect the vacuum intake pipes to the vacuum reservoir.- Tighten the new bolt fixing the pressure pump mounting to the cylinder head to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Pressure pump mountingBolt (to be replaced)M82.3 ÷ 2.81.9 Multijet
- Tighten the bolts fixing the rigid section of the engine oil vapour recovery pipe.- Connect the rapid connector for the fuel return pipe to the tank, fuel return manifold side.- Position the engine components single belt moving tensioner in its housing and secure it tightening the bolt to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Auxiliary drive belt moving tensionerBoltM82.2 ÷ 2.71.9 Multijet
- Place the alternator in position and secure it tightening the bolts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Alternator to mountingBoltM12x1.75x406.3 ÷ 7.71.9 Multijet
    Op. 1060E10 DIESEL INJECTION PRESSURE PUMP - R.R.     Op. 1060E30 PRESSURE PUMP DRIVE PULLEY - R.R.     Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT     Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1092G20 ENGINE COMPONENT SINGLE BELT FIXED TENSIONER - R + R     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1092A10 CRANKSHAFT PULLEY - R + R     Op. 1092G10 SINGLE ENGINE BELT - R.R     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 4450B04 RIGHT FRONT WHEEL - R.R     Op. 1016A10 SOUND-PROOFING COVER - R.R