199000925 - X020 BRAKE FLUID LEAKS

A brake fluid leak can be seen

		Results of the tests
0	PRELIMINARY CHECKS	All OK	Problems encountered	Operation
	First of all check whether the problem is accompanied by poor braking actionVisually check the level of the brake fluid in the reservoir    Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY	Move on to Step 1	1. Poor braking action detected2. Insufficient brake fluid level	1. Proceed as instructed    See table F001 POOR BRAKING ACTION2. Restore the correct level and carry out a road test.    Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY If the fault persists, move on to Step 1
1	RESERVOIR LEAK CHECK	All OK	Problems encountered	Operation
	For 1.9 JTD;Check visually for fluid leaks from the reservoir and pipes	Move on to Step 2	Leaks from tank	Replace the tank    Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE
1	CHECK	All OK	Problems encountered	Operation
	1.2 8v, 1.4 8v, 1.3 JTD;Check visually for fluid leaks from the reservoir and pipes	Move on to Step 5	Leaks from tank	Replace the tank    Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE
2	PUMP LEAK CHECK	All OK	Problems encountered	Operation
	For 1.9 JTD;Visually check for fluid leaks from the brake pump and fittings	Move on to Step 3	1. Leaks from pump/ABS control unit area fittings2. Leaks from pump	1. Tighten the connectors or replace the damaged parts2. Replace the brake servo assembly
3	FLEXIBLE PIPES CHECK	All OK	Problems encountered	Operation
	For 1.9 JTD;Visually check for leaks from hoses	Move on to Step 4	1. Leaks from fittings or deterioration of hose to front brakes2. Leaks from fittings or deterioration of hose to rear brakes	1. Tighten the fittings or replace the pipe    Op. 3340B10 HOSE TO L/H OR R/H FRONT BRAKES (ONE) - R+R 2. Tighten the fittings or replace the pipe    Op. 3340B30 HOSE TO L/H OR R/H REAR BRAKES (ONE) - R+R
4	RIGID PIPE CHECK	All OK	Problems encountered	Operation
	For 1.9 JTD;Visually check for leaks from rigid underbody pipes	End of diagnosis	Leaks from fittings or damage to rigid pipes	Tighten the fittings or replace the rigid pipes
5	CHECK FOR OIL LEAKS FROM THE CONNECTION	All OK	Problems encountered	Operation
	For 1.2 8v, 1.4 8v, 1.3 JTD;Position the vehicle on a two column lift and raise it.Check that the oil leak is not from the connection	Move on to Step 9	Presence of oil leak from the connection	Move on to Step 6
6	CHECK BUNDY PIPE COUPLING	All OK	Problems encountered	Operation
	For 1.2 8v, 1.4 8v, 1.3 JTD;Check that the oil leak is not from the Bundy pipe coupling	End of diagnosis	Oil leaks	Move on to Step 7
7	REMOVING BUNDY PIPE FROM THE CYLINDER	All OK	Problems encountered	Operation
	For 1.2 8v, 1.4 8v, 1.3 JTD;After removing the pipe from the cylinder, check visually whether one or more of the following conditions are not compliant:- end of Bundy pipe deformed;- scoring;- breaks	Move on to Step 8	1. End of Bundy pipe coupling deformed2. Scoring3. Breaks	1. Replace Bundy pipe coupling2. Replace Bundy pipe coupling3. Replace Bundy pipe coupling
8	CHECK FOR NON-COMPLIANCE OF THE SEALING CONE AND/OR THREADS	All OK	Problems encountered	Operation
	For 1.2 8v, 1.4 8v, 1.3 JTD;Check visually for non-compliance of the sealing cone and/or thread	Move on to Step 9	Presence of non-compliance on sealing cone and/or thread	Replacing the cylinder    Op. 3320B20 REAR BRAKE SHOE CYLINDER (ONE) LEFT OR RIGHT - REPLACE.
9	CHECKS ON DRUM	All OK	Problems encountered	Operation
	For 1.2 8v, 1.4 8v, 1.3 JTD;Remove the drum and check for oil:- on the plate or other component;- whether the cylinder gaiters are wet	End of diagnosis	1. Presence of oil on the plate or on another component2. Presence of oil on the cylinder gaiters	1. Replacing the cylinder    Op. 3320B20 REAR BRAKE SHOE CYLINDER (ONE) LEFT OR RIGHT - REPLACE. 2. Clean and wash the parts and press the brake pedal to detect the source of the leak, apply a containment ring to the shoes to prevent the pistons from scuffing