199002966 - 1040AB SUBMERGED FUEL PUMP CHECK

STEPCHECK TO BE PERFORMEDREMEDIAL ACTION IF THE CHECK IS NOT OK
1Turn the ignition key OFF.Disconnect the cable loom connector from engine management control unit connector AConnect a shunt cable with fuse between pin 28 (wiring side) of control unit connector A    See M010 ENGINE MANAGEMENT ECU and the battery positiveand check that the fuel pump does not activateReplace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - R.R
2In the engine bay junction unit, remove relay T8 from the base (it is the first from the bottom in the right lower row).Measure the voltage between Pin 86 of the base unit and Earth, ensuring it is greater than 11 V.If faults are found, restore the wiring between the engine management control unit and the engine compartment junction unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT otherwise replace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
3Measure the voltage between Pins 85 and 86 of the base unit, ensuring it is greater than 11 V.If faults are found, restore the wiring between the engine compartment junction unit and earth    See E1020 EARTHS otherwise replace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
4Disconnect the shunt connection cable and turn the ignition ON.Measure the voltage between Pin 30 of the base unit and Earth, ensuring it is greater than 11 V.Move on to Step 8Move on to Step 5
5Turn the ignition key OFF.In the engine compartment junction unitremove fuse F30 from the base unit (it is the second from the right in the second row from the bottom).Turn the ignition key ON.Measure the voltage between the fuse input contact and earth, checking it is less than 11 VReplace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
6Turn the ignition key OFF.Disconnect the cable loom connector from connector A of the engine compartment junction unitTurn the ignition key ON.Measure the voltage between pin 16 (wiring side) of control unit connector A    See B001 JUNCTION UNIT and Earth, checking it is less than 11 VReplace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
7Turn the ignition key OFF.Restore the wiring between the under-dashboard junction unit and the engine compartment junction unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT The test can be considered over
8Connect the shunt connection lead without a fuse between Pins 30 and 87 of the base unit and check that the fuel pump does not come onReplace the fuel pump relay
9Disconnect the cable loom connector from the fuel pumpMeasure the voltage between pump Pin 4    See N040 FUEL PUMP AND LEVEL GAUGE and the Earth, checking it is greater than 11 VIf faults are found, renew the wiring between the engine compartment junction unit and the fuel pump    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT otherwise replace the junction unit    Op. 5505A13 ADDITIONAL JUNCTION UNIT IN ENGINE COMPARTMENT - R.R.
10Check the wiring between the fuel pump and earth    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT and renew if necessaryReplace the fuel pump    Op. 1040A70 SUBMERGED PUMP ASSEMBLY COMPLETE WITH LEVEL GAUGE CONTROL - R + R