199002797 - 7035B26 REAR WINDSCREEN - CLEAN EDGES AND SAND SMALL ABRASIONS

Removing ( Refitting )     Op. 5550D16 THIRD BRAKE LIGHT - R+R     Op. 7015A04 TAILGATE INTERIOR PANEL - R+R     Op. 5050C34 REAR WIPER ARM WITH BLADE - R+R - Remove the rear wiper motor and the seal on the glass.    Op. 5050C42 REAR WIPER MOTOR - R+R - Remove the rear parcel shelf and lower the rear seat backrests.1. Disconnect the heated rear windscreen electrical connections (1a, 1b).

Description	Component
HEATED REAR WINDSCREEN	See P055 HEATED REARSCREEN

- Move the rearscreen side electrical connections so that they are not damaged during the cutting of the sealant.2. Apply a double layer of protective adhesive tape to the edges of the bodywork. - The rearscreen sealant can be cut using a wire or vibrating knife; both methods are described below.- To cut using a piano wire, proceed as described below. 1. Cut a length of wire of about 50 cm then, with the help of pliers, introduce one end (1a) of the wire through the bead of sealant (1b) securing the rearscreen (1c).2. Fasten one end (1a) of the wire to the special retaining tool (2a) located inside the vehicle. Fasten one end (2b) of the wire to the traction handle (2c) located outside the vehicle.3. The mechanic inside the vehicle should keep the end of the tool (2c) on the bead of sealant (3a) about 30 cm from the point where the wire passes through. The other mechanic, outside the vehicle, should pull the handle (2c) following the surround of the rearscreen and they should cut the bead of sealant (3a). Repeat the operation in sections of about 30 cm until the bead of sealant (3a) is completely cut. Take care when cutting over the rearscreen side centering pins (3b).

When using piano wire, take care with the panel reinforcements located in the right and left side of the rearscreen housing. If these sections are difficult, use the vibrating cutter with an appropriate blade.

- To cut using a vibrating knife, proceed as described below.1. Use a vibrating knife (1a) with blade (1b) and cut the sealant strip along the rearscreen perimeter, working from inside the vehicle for the upper and lower edges (1c) and from from outside the vehicle for the side edges (1d). Take care when cutting over the rearscreen side centering pins (1e).2. After cutting round the entire sealant strip, apply suction pads to the rearscreen; then, with the assistance of a second mechanic, remove the rearscreen and rest it on a support stand. Refitting ( Removing ) 1. Using suitable equipment, cut and level the bead of sealant in the rearcreen housing leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the rearscreen housing using an air jet and degrease fully using heptane. When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.

Component	Type	Description	Classification	Qty.	Validity
REARSCREEN HOUSING	Activator for PUR	-	-

3. Clean and degrease the two seats for the glass mounting pads using heptane.4. Remove the window side locating pin residues to release the holes on the vehicle.- If necessary, touch up the paintwork. 1. Replace the window adhesive mountings in the rearscreen housing with new ones from the parts dept. 1. Using suitable equipment cut and level the bead of sealant on the rearscreen so that it is as thin as possible.- The remaining sealant does not have to be completely removed; take care not to damage the black screen-printing on the glass perimeter.2. Clean the perimeter of the serigraphed area of the windscreen thoroughly with compressed air and degrease it using heptane. Check that the glass is not damaged. The new centering pins do not have to be inserted. When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.

Component	Type	Description	Classification	Qty.	Validity
REARSCREEN GLASS	Activator for PUR	-	-

1. Remove the adhesive tape from the edges of the bodywork.- Remove the rear wiper motor and the seal on the glass.    Op. 5050C42 REAR WIPER MOTOR - R+R 2. Carry out a test fitting and centre the rearscreen perfectly.3. When the screen has been centered, mark the position of the screen in relation to the housing using strips of adhesive tape.4. Cut the strips of adhesive tape and remove the glass.5. Using a spray gun apply a bead of sealant along the perimeter of the rearscreen as evenly as possible.

Component	Type	Description	Classification	Qty.	Validity
REARSCREEN GLASS	Glass sealant	Product n° 71711976	-

Start the operation from the centre of the lower edge and continue without breaks along the entire perimeter of the glass.

1. Place the rearscreen in the housing with the assistance of a second mechanic immediately after applying the sealant and let it bed in.2. Position the belt (2a), as illustrated, and tension it so that even pressure is exerted on the entire rearscreen to ensure that the matching between the glass (2b), sealant (2c) and rearscreen housing (2d) is correct.3. Remove the adhesive tape strips. - Before refitting the vehicle interior and exterior elements, check that there are no infiltration points by carrying out a water leakage test.- Raise the rear seat backrests and refit the parcel rack.- Connect the rearscreen electrical connections.    Op. 5050C34 REAR WIPER ARM WITH BLADE - R+R     Op. 7015A04 TAILGATE INTERIOR PANEL - R+R     Op. 5550D16 THIRD BRAKE LIGHT - R+R

Do not move the vehicle for the time recommended by the supplier of the sealant.