199002799 - 7035C14 FIXED REAR SIDE WINDOW (ONE) LEFT OR RIGHT - R.R INCLUDES CLEANING HOUSING

Removing ( Refitting ) - If the sealant strip is to be cut using a piano wire, carry out the following preliminary operations.    Op. 7040L40 FRONT DOOR RUNNING BOARD (ONE), LEFT OR RIGHT - R.R.     Op. 7050A22 REAR SEAT CUSHION - R+R- Or, alternatively.    Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R.     Op. 7040H38 CENTRE PILLAR UPPER ELEMENT (ONE), LEFT OR RIGHT - R.R - To work on the left trim.    Op. 7040G30 BOOT LIGHT BULB HOLDER - R.R.- To work on the right trim.    Op. 7065C86 CURRENT SOCKET IN LUGGAGE COMPARTMENT - R.R.    Op. 7040H42 REAR PILLAR TRIM (ONE), LEFT OR RIGHT- R.R     Op. 7050A15 SPLIT REAR SEAT RIGHT BACKREST - R.R. - If necessary, remove the rear seat left backrest.    Op. 7050A13 SPLIT REAR SEAT LEFT BACKREST - R.R. 1. Open the side door.2. Remove the seal (2a) from the window (2b).3. Apply a double layer of protective adhesive tape to the edges of the bodywork along the entire perimeter of the window.
- The side window sealant strip can be cut using a piano wire or vibrating knife; both methods are described below.- To cut using a piano wire, proceed as described below.1. Cut a length of wire of about 50 cm then, with the help of pliers, introduce one end (1a) of the piano wire through the bead of sealant (1b) securing the windscreen (1c).2. Fasten one end (1a) of the wire to the special retaining tool (2a) located inside the vehicle. Fasten one end (2b) of the wire to the traction handle (2c) located outside the vehicle.3. The mechanic inside the vehicle should keep the end of the tool (2c) on the bead of sealant (3a) about 30 cm from the point where the wire passes through. The other mechanic, outside the vehicle, should pull the handle (2c) following the surround of the rearscreen and they should cut the bead of sealant (3a). Repeat the operation in sections of about 30 cm until the bead of sealant (3a) is completely cut. Take care during the cutting stage over the window centering pins (3b).
- To cut using a vibrating knife, proceed as described below.1. Use the vibrating knife (1a) and blade (1b) and cut the sealant strip (1c) along the perimeter of the rearscreen working from the outside of the vehicle. Take care during the cutting stage over the window centering pins (1d).2. Remove the window glass.
Refitting ( Removing ) 1. Using suitable equipment, cut and level the bead of sealant in the side window housing leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the side window housing using an air jet and degrease fully using heptane. When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
ComponentTypeDescriptionClassificationQty.Validity
GLASS HOUSINGActivator for PUR--
3. Clean and degrease the three seats for the glass mountings using heptane.4. Remove the window side locating pin residues to release the holes on the vehicle.- If necessary, touch up the paintwork.
1. Degrease the serigraphed perimeter of the new window using heptane.2. Apply the glass adhesion promoter (primer) (2b) to the serigraphed perimeter using the wick (2a) supplied in the Kit.3. Check the condition of seal (3a) on the new glass.
Wait for about 15 minutes before continuing with the next operation to allow the adhesion promoter (primer) thinner to evaporate.
1. Remove the adhesive tape from the edges of the bodywork along the perimeter of the side window.2. Using an air gun, apply a bead of sealant along the perimeter of the windscreen as evenly as possible.
ComponentTypeDescriptionClassificationQty.Validity
FIXED SIDE WINDOWGlass sealantProduct n° 71711976
Start the operation from the centre of the lower edge and continue without breaks along the entire perimeter of the glass.
1. Position the window (1a) in its seat immediately after applying the sealant and bed into position using locating pins (1b). Check that the adhesive support pads (1c) on the new glass rest correctly on the window seat.2. Position the belt (2a), as shown in the figure, and tension it so that even pressure is exerted on the entire windscreen to ensure that the matching between the glass (2b), sealant (2c) and windscreen housing (2d) is correct.
- Check that there are no infiltration points by carrying out a watertightness test.- If the sealant strip is to be cut using a piano wire, carry out the following operations.- If previously removed, refit the rear seat left backrest.    Op. 7050A13 SPLIT REAR SEAT LEFT BACKREST - R.R.     Op. 7050A15 SPLIT REAR SEAT RIGHT BACKREST - R.R.     Op. 7040H42 REAR PILLAR TRIM (ONE), LEFT OR RIGHT- R.R     Op. 7065C86 CURRENT SOCKET IN LUGGAGE COMPARTMENT - R.R.    Op. 7040G30 BOOT LIGHT BULB HOLDER - R.R.    Op. 7040H38 CENTRE PILLAR UPPER ELEMENT (ONE), LEFT OR RIGHT - R.R     Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R.     Op. 7050A22 REAR SEAT CUSHION - R+R    Op. 7040L40 FRONT DOOR RUNNING BOARD (ONE), LEFT OR RIGHT - R.R.
Do not move the vehicle for the time recommended by the supplier of the sealant.