199002982 - 1060GM CHECK ENGINE CONTROL UNIT CONNECTIONS

STEPCHECK TO BE PERFORMEDRESOLUTION IF THE CHECK IS NOT OK
1Turn the ignition key OFF.Connect the wiring harness connector from the accelerator pedal potentiometerTurn the ignition key ON.Select the following system on the diagnostic equipment: Diesel electronic injection control unit EDC16C39 CF4/EOBD CAN (EP engine 1.9).Check that error P0641 – Power supply to sensors 1 is “Present”.Move on to Step 5Move on to Step 2
2Turn the ignition key OFF.Disconnect the wiring harness connector from engine control unit connector ATurn the ignition key ON.Check that the resistance across pin 9 (wiring side) of the control unit    See M010 ENGINE MANAGEMENT ECU and the earth is greater than 0.3 V.Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT
3Check that the resistance across pin 30 (wiring side) of the control unit    See M010 ENGINE MANAGEMENT ECU and the earth is greater than 0.3 V.Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT
4Replace the accelerator pedal    Op. 1068A20 ACCELERATOR PEDAL WITH BUILT-IN POTENTIOMETER - R.R and check the fault has disappeared.The test can be considered overRepair the original accelerator pedal and replace the engine management control unit.    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - R.R
5Turn the ignition key OFF.Disconnect the wiring harness connector from the timing sensor.Turn the ignition key ON.Select the following system on the diagnostic equipment: Diesel electronic injection control unit EDC16C39 CF4/EOBD CAN (EP engine 1.9).Check that error P0641 – Power supply to sensors 1 is “Present”.Replace the timing sensor    Op. 1060G22 CAM ANGLE SENSOR - R.R
6Turn the ignition key OFF.Disconnect the wiring harness connector from engine control unit connector ATurn the ignition key ON.Check that the resistance across pin 45 (wiring side) of the control unit    See M010 ENGINE MANAGEMENT ECU and the earth is greater than 0.3 V.Move on to Step 8Move on to Step 7
7If faults are present, repair or if necessary replace the electrical wiring between the engine control unit and the accelerator pedal potentiometer.    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT Replace the wiring if necessaryThe test can be considered overReplace the accelerator pedal    Op. 1068A20 ACCELERATOR PEDAL WITH BUILT-IN POTENTIOMETER - R.R
8Turn the ignition key OFF.Check that the resistance between pin 30 (wiring side) of the control unit    See M010 ENGINE MANAGEMENT ECU and the earth is more than 500 kOhm.Repair or if necessary replace the electrical wiring between the accelerator pedal potentiometer and the engine control unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT
9Disconnect the wiring harness connector from engine control unit connector BTurn the ignition key ON.Check that the resistance across pin 11 (wiring side) of the control unit    See M010 ENGINE MANAGEMENT ECU and the earth is greater than 0.3 V.Repair or if necessary replace the electrical wiring between the timing sensor and the engine control unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT
10Turn the ignition key OFF.Check that the resistance between pin 11 (wiring side) of the control unit    See M010 ENGINE MANAGEMENT ECU and the earth is more than 500 kOhm.Repair or if necessary replace the electrical wiring between the timing sensor and the engine control unit    See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT
11Replace the engine management control unit    Op. 1060G80 DIESEL ELECTRONIC INJECTION CONTROL UNIT - R.R