199000950 - 2110D20 DIFFERENTIAL INTERNAL CASING, REMOVED - DISMANTLING AND REASSEMBLY, CHECK PLANET AND SATELLITE GEARS

Removing ( Refitting ) - Position the differential assembly in a vice fitted with protective jaws.1. Remove the bearing (1a) using a suitable extractor (1b) and the tool (1c).
ToolDescriptionFunctionValidity
1845028000Reaction baseRemoving bearing from differential1.2 8v1.4 8v1.4 16v
1. Remove the bearing (1a) using tools (1b), (1c), (1d) and (1e).
ToolDescriptionFunctionValidity
1845028000Reaction baseRemoving bearing from differential1.2 8v1.4 8v1.4 16v
2. Remove the planet gears.
1. Using a suitable chisel (1a), drill the wall of the differential casing at point (1b) to allow the extraction of the flexible pin retaining the gearbox differential satellite carrier pin.
1. Remove the flexible pin retaining the differential gearbox satellite carrier pin (1a) using a suitable drift (1b).2. Remove the differential gearbox satellite carrier pin.3. Remove the satellite gears.
1. Remove the satellite and planet gear metal thrust washers.
Refitting ( Removing ) - Check that the satellite and planet gears are intact and show no signs of seizing.- Fit the satellite and planet gear metal thrust washers.- Fit the differential gearbox satellite carrier pin and satellite gears.1. Fit the flexible pin retaining the differential gearbox satellite carrier pin using a suitable drift.
- After fitting the flexible pin, stake the differential casing to prevent it coming out.1. Position the planet gears on the satellite gears and rotate them on the satellite gears fitting them in their housing inside the casing.2. Fit the bearing (2a) using the tools (2b) and (2c).
ToolDescriptionFunctionValidity
1870469000Fitting toolFitting bearing on differential1.2 8v1.4 8v1.4 16v
ToolDescriptionFunctionValidity
1870007000GripFitting differential mount bearing outer racesFitting main shaft oil seal on gearbox to engine mountFitting oil seal on differential coverFitting bearing on differential1.3 Multijet 75 CV1.3 Multijet 90 CV 5 speed1.2 8v1.4 8v1.4 16v1.9 Multijet1.3 Multijet 90 CV 6 speed1.4 16v TJet
1. Fit the bearing (1a) using the tool (1b).
ToolDescriptionFunctionValidity
1870632000Fitting toolFitting layshaft bearings - hubs - gears1.2 8v1.4 8v1.4 16v