199002368 - 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.

Removing ( Refitting ) - Position the vehicle on a lift.    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R 1. Undo the nuts (1a) and the bolt (1b) and disconnect the exhaust pipe from the catalytic converter; keep the gasket.- Disconnect the exhaust pipe from the flexible mountings, move it aside and secure it appropriately.
1. Disconnect the electrical connection for the upper Lambda sensor.
DescriptionConnector
1Lambda sensor on pre-catalyzer    See K015 LAMBDA SENSOR ON PRE-CATALYZER
2. Disconnect the electrical connection for the lower Lambda sensor.
DescriptionConnector
2Lambda sensor on catalyzer    See K017 LAMBDA SENSOR ON CATALYZER
1. Undo the nuts (1a) and remove the exhaust manifold assembly (1b).- Remove the exhaust manifold gasket.
- If necessary, remove the upper and lower Lambda sensors from the catalytic converter. Refitting ( Removing ) - Place the upper and lower Lambda sensors back in their housings and secure them to the catalytic converter tightening them to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Lambda sensor-M184.1 ÷ 5.01.2 8v1.4 8v1.4 16v1.3 Multijet
- Place the exhaust manifold, complete with new gasket, back in its housing and secure it tightening the nuts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Exhaust manifoldNut (to be replaced)M81.4 ÷ 1.6 + 30° +/- 3°1.2 8v1.4 8v1.4 16v1.3 Multijet
- Release the exhaust pipe from the temporary fastening and connect it to the mounting bracket using the flexible mountings.- Place the exhaust pipe and catalytic converter gasket in its housing.- Connect the exhaust pipe to the catalytic converter and secure by tightening the nuts to the specified torque.
ComponentFasteningdia  Value (daNm)Validity
Flange connecting catalyzer to exhaust pipeNutM82.51.2 8v1.4 8v1.4 16v1.3 Multijet
- Connect the exhaust pipe collar and secure it tightening the bolt to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Exhaust pipe to mounting bracket collarBoltM82.2 ÷ 2.71.2 8v1.4 8v1.4 16v1.3 Multijet
    Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R. - Remove the vehicle from the lift.