199000431 - 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION

Removing ( Refitting )     Op. 0010T12 ENGINE OIL AND FILTER - REPLACE     Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.1. Undo the nuts (1a) and the bolt (1b) and disconnect the exhaust pipe from the catalytic converter; keep the gasket.- Disconnect the exhaust pipe from the flexible mountings, move it aside and secure it appropriately.
1. Undo the bolts fixing the gearbox to the oil sump.2. Unscrew the nuts (2a) and bolts (2b) securing the oil sump.- Undo the side bolts securing the lower flywheel guard to the gearbox.3. Cut the sealant using the tool (3a) and remove the oil sump (3b).
ToolDescriptionFunctionValidity
1870718000BladeCut sealant
- Undo the bolt and remove the lower engine flywheel guard. Refitting ( Removing ) - Remove the two studs securing the sump from the oil pump.- Thoroughly clean traces of sealant from the mating surfaces between the crankcase sump and engine block.- Place the lower engine flywheel guard in position and tighten the bolt.- Apply sealant to the oil sump fitting surface.- Refit the oil sump in its seat and tighten the bolts securing it to the gearbox to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Manual gearbox to oil sumpBoltM103.6 ÷ 4.41.4 16v1.9 Multijet
- Tighten the two studs removed previously from the oil pump.- Tighten the remaining fastenings securing the oil sump to the engine block and to the oil pump to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Engine oil sumpBoltM60.8 ÷ 1.01.4 16v
ComponentFasteningdia  Value (daNm)Validity
Engine oil sumpNutM60.8 ÷ 1.01.4 16v
- Tighten the side bolts securing the lower flywheel guard to the gearbox.- Connect the exhaust pipe to the catalytic converter and secure by tightening the nuts to the specified torque.
ComponentFasteningdia  Value (daNm)Validity
Flange connecting catalyzer to exhaust pipeNutM82.51.2 8v1.4 8v1.4 16v1.3 Multijet
- Connect the exhaust pipe collar and secure it tightening the bolt to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Exhaust pipe to mounting bracket collarBoltM82.2 ÷ 2.71.2 8v1.4 8v1.4 16v1.3 Multijet
    Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.    Op. 0010T12 ENGINE OIL AND FILTER - REPLACE