199001640 - 1036L20 CAMSHAFT IDLER GEARS - REPLACE

Removing ( Refitting )     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R    Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R.     Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.1. Remove the protective plugs for the camshafts in the camshaft housing.2. Rotate the crankshaft in its normal direction of rotation and fit the camshaft timing tool.
ToolDescriptionFunctionValidity
1860985000Locating pinsCamshaft timing1.4 16v
1. Fit the driven pulley/phase transformer locking tool.
ToolDescriptionFunctionValidity
2000015800Counter-torqueCamshaft driven pulley lock1.4 16v
1. Undo the fastenings and move the oil vapour separator to one side.2. Detach the electrical connection for the timing sensor.
DescriptionConnector
2Timing sensor    See K047 TIMING SENSOR
3. Undo the nuts securing the wiring mounting bracket and move it to one side.
1. Undo the nuts (1a) and remove the camshaft rear cover (1b) complete with gasket and timing sensor.
1. Undo the bolts (1a) and remove the camshaft gears (1b).
Refitting ( Removing ) - Place the camshaft gears in their housings and secure them tightening the bolts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Camshaft gearsBoltM1212.01.4 16v
Firstly, fit the exhaust side gear; then fit the inlet side gear aligning the (inner and outer) teeth until they are matched with the teeth on the exhaust side gear.
- Place the camshaft rear cover in its housing complete with gasket and timing sensor and secure it using the nuts.- Place the wiring mounting bracket in its housing and secure it using the nuts.- Secure the electrical connection for the timing sensor.- Place the oil vapour separator in its housing and tighten the fastenings.- Remove the tools used for timing the camshafts and tighten the sealing plugs to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Engine cylinder head extension plugs-M161.3 ÷ 1.61.4 16v
- Undo the bolt and remove the driven pulley/phase transformer locking tool.    Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R.    Op. 1056B60 SINGLE FUEL MANIFOLD PIPE, WITH INJECTORS - R.R.     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.