199000930 - 1810A20 CLUTCH - R + R

Removing ( Refitting ) - Position the vehicle on a lift.    Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.    Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. Op. 7055B65     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.     Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.    Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R    Op. 0010T40 CHANGE MANUAL GEARBOX OIL     Op. 3310A60 FRONT BRAKE PADS - REPLACE     Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 5530B10 BATTERY - R+R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT    Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R    Op. 5520B10 STARTER MOTOR - R+R     Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R 1. Fit the flywheel lock.
ToolDescriptionFunctionValidity
1860846000Counter-torqueFlywheel lock
- Unscrew the three bolts spaced at 120 degrees securing the clutch mechanism.2. Fit tool (2a) and tool (2b) tightening the pins in the seats for the bolts removed previously.
ToolDescriptionFunctionValidity
1871003100Extractor/ Fitting toolRemoving-refitting clutch mechanism1.4 16v TJet1.9 Multijet
ToolDescriptionFunctionValidity
2000024900Clutch centering kitRemoving-refitting clutch mechanism1.4 16v TJet
- Turn the tool handwheel until the pins are in contact with the disc.3. Undo the remaining bolts securing the clutch mechanism.Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.- Remove the tools fitted previously.4. Remove the clutch mechanism.- Remove the clutch plate.
Refitting ( Removing ) 1. Fit the tool on the crankshaft.
ToolDescriptionFunctionValidity
2000024900Clutch centering kitRemoving-refitting clutch mechanism1.4 16v TJet
- Refit the clutch plate in position.
When fitting the clutch plate the correct position is shown by the words "engine side" and "gearbox side".Handle the clutch plate carefully. Do not touch the surfaces of the friction linings with your hands.
2. Refit the clutch mechanism in position.
Clean any anti-corrosion protection or detergents from the friction surface of the clutch mechanism.
3. Fit the tool using the pins.
ToolDescriptionFunctionValidity
1871003100Extractor/ Fitting toolRemoving-refitting clutch mechanism1.4 16v TJet1.9 Multijet
- Turn the tool handwheel until the pins are in contact with the disc.4. Tighten the remaining clutch fixing bolts by hand.- Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.- Remove the tools fitted previously.- Tighten the remaining clutch fixing bolts by hand.- Gradually tighten the bolts fixing the clutch diagonally until the recommended torque is reached.
ComponentFasteningdia  Value (daNm)Validity
Clutch mechanismBolt (to be replaced)M61.2 ÷ 1.51.4 16v
5. Remove the flywheel lock.
    Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R     Op. 5520B10 STARTER MOTOR - R+R     Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R    Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R     Op. 3310A60 FRONT BRAKE PADS - REPLACE     Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R    Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. Op. 7055B65     Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.    Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 0010T40 CHANGE MANUAL GEARBOX OIL     Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY     Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. - Remove the vehicle from the lift.