2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R - Fiat - GRANDE PUNTO - eLearn

199000943 - 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R

) - Position the vehicle on a lift. Op. 4450B12 FRONT WHEELS (TWO) - R+R Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R. Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. Op. 7055B65 Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R. Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R. Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R Op. 0010T40 CHANGE MANUAL GEARBOX OIL - Undo the bolts securing the brake caper and move it to one side with reference to Op. 3310A60 FRONT BRAKE PADS - REPLACE Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R Op. 1016A10 SOUND-PROOFING COVER - R.R Op. 5530B10 BATTERY - R+R Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R Op. 5520B10 STARTER MOTOR - R+R 1. Loosen the band and disconnect the left driveshaft from the differential internal driveshaft.

1. Unscrew the brake fluid reservoir cap and fit the tool.

Tool	Description	Function	Validity
2000001400	Plug	Brake/ clutch system vacuum

1. Disconnect the electrical connection for the reversing light switch.

	Description	Connector
1	Reversing light switch	See I020 REVERSING LIGHTS SWITCH (GEARBOX BRIDGE)

2. Undo the bolt and disconnect the battery earth lead.

	Description	Connector
2	Battery earth on engine	See C002 BATTERY EARTH ON ENGINE

3. Push the clip and disconnect the flexible pipe from the clutch release coaxial actuator.

1. Disconnect the gear selector and engagement cables.2. Move the locking cursors back and remove the gear selector and engagement cables.

1. Fit the tool (1a) complete with support mountings (1b).

Tool	Description	Function	Validity
1870595000	Crossmember	Power unit mount	1.2 8v1.4 8v1.4 16v1.3 Multijet

Tool	Description	Function	Validity
1870650000	Support blocks	Power unit mount	1.2 8v1.4 8v1.4 16v1.3 Multijet

2. Fit the tools (2a) and (2b), then connect them to the brackets fitted previously using the links (2c).

Tool	Description	Function	Validity
1860851000	Crossmember	Power unit mount	1.2 8v1.4 8v1.4 16v1.3 Multijet

Tool	Description	Function	Validity
1871001300	Vertical mount	Power unit mount	1.2 8v1.4 8v1.4 16v1.3 Multijet

1. Undo the upper bolts securing the gearbox to the engine block and keep the wiring mounting brackets.

- Remove the flexible mounting for the power unit support, gearbox side with reference to Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE - Remove the rigid support for the power unit, gearbox side with reference to Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R. 1. Undo the front bolt securing the gearbox to the engine block and keep the wiring mounting bracket.

1. Undo the bolts fixing the gearbox to the engine oil sump.2. Undo the nut fixing the gearbox to the engine block.3. Undo the bolts fixing the flywheel guard to the gearbox.

1. Support the gearbox as illustrated using the brackets (1a) and the hydraulic jack (1b).

Tool	Description	Function	Validity
1870847000	Brackets	Gearbox support

Tool	Description	Function	Validity
1870835001	Hydraulic lift	Gearbox support

2. Remove the gearbox.

Refitting ( Removing

) - Place the gearbox in position using the support tools.- Tighten the nut fixing the gearbox to the engine block to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Manual gearbox to engine - crankcase side	Nut	M12	4.8 ÷ 7.2

- Tighten the bolts fixing the gearbox to the engine sump to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Manual gearbox to oil sump	Bolt	M10	3.6 ÷ 4.4	1.4 16v1.9 Multijet

- Tighten the bolts fixing the flywheel guard to the gearbox.- Fit the wiring mounting bracket in its seat and tighten the front bolt fixing it the gearbox to the engine block to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Manual gearbox to engine - crankcase side	Bolt	M12	4.8 ÷ 7.2

- Remove the tools used for supporting the gearbox.- Fit the wiring mounting brackets in their seat and tighten the upper bolts fixing it the gearbox to the engine block to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Manual gearbox to engine - crankcase side	Bolt	M12	4.8 ÷ 7.2

- Refit the gearbox side rigid power unit support with reference to Op. 1008A42 POWER UNIT RIGID SUPPORT - GEARBOX SIDE - R.R. - Place the flexible mounting for the power unit support, gearbox side in position with reference to Op. 1008B30 GEARBOX SIDE SUPPORT FLEXIBLE MOUNTING(S) - REPLACE - Remove the tools fitted previously for supporting the engine.- Working in the engine compartment, introduce the two quick-fits for the gear selector and engagement cables in the openings in the bracket keeping the cursors retracted and inserting them fully into the seats using manual pressure until they are attached.Release the cursors.- Using manual pressure, connect the ends of the gear selection and engagement cables to the ball joints for the levers on the gearbox.- Adjust the clip and connect the flexible pipe to the clutch release coaxial actuator.- Connect the battery earth lead and tighten the bolt.- Connect the electrical connection for the reversing light switch.- Connect the left driveshaft to the differential internal driveshaft and tighten the band. Op. 5520B10 STARTER MOTOR - R+R Op. 1048B25 INTERMEDIATE RIGID PIPE BETWEEN HEAT EXCHANGER AND THROTTLE BODY - R R Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R Op. 5530B10 BATTERY - R+R Op. 1016A10 SOUND-PROOFING COVER - R.R Op. 2710A14 RIGHT DRIVESHAFT WITH JOINTS AND INTERMEDIATE DRIVESHAFT - R+R - Fit the brake caliper in its seat and tighten the bolts with reference to Op. 3310A60 FRONT BRAKE PADS - REPLACE Op. 4410D15 FRONT SUSPENSION CROSSMEMBER COMPLETE WITH TRACK CONTROL ARMS AND ANTI-ROLL BAR - R.R Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R. Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R. Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R. Op. 7055B65 Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R. Op. 4450B12 FRONT WHEELS (TWO) - R+R Op. 0010T40 CHANGE MANUAL GEARBOX OIL Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. - Remove the vehicle from the lift.