2585421 - Introduction - INSTRUMENT PANEL

NQS OPERATION

The instrument panel is the component which makes it possible to display the main functional parameters of the vehicle for the driver. This instrument panel includes a CAN interface at low speeds to allow dialogue with other system connectors (e.g. engine management control unit, dashboard connector, ...).The instrument panel is available in four versions and these panels have a printed circuit.The instrument panels SHOULD NOT be dismantled in the service network because their assembly requires precision instruments; otherwise serious, irreparable damage can be caused.The panel has several functions with the ignition switched off, such as the adjustment and display of the clock, the switching on of the alarm warning light abd the switching on of the arrow warning lights etc.

BASIC VERSION (STANDARD CARGO, STANDARD PANORAMA)

The instrument usage functions for the basic models (standard cargo, standard panorama) are:

  • vehicle speed (speedometer);
  • mileage (milometer display with total and trip mileage);
  • fuel level (gauge and reserve warning light);
  • clock (hours and minutes) (integrated in the milometer display);
  • warning lights
  • headlamp alignment corrector with two buttons (display of control position).
1 Coolant temperature overheating2 Fuel reserve3 Recharging4 Engine oil pressure5. OBD failure6. Handbrake - insufficient brake fluid EBD7. Side lights8 Main beam headlamps9 Direction indicators10 Rear fog lamp11. Heated rear windscreen12. Immobilizer13. Heater plugs14. Fog lights15. Alarm LED16. ABS failure17. (Air Bag failure) if available18. (Passenger Air Bag failure) if available19. Seat belt (preparation)20. Electronic speedometer21. Fuel level gauge (E1)22. LCD with display of: headlamp position, clock, six figures with 7 segments for milometer; tot. 6 figures partial 423. Available

BASIC VERSION (STANDARD CARGO, STANDARD PANORAMA)

SPEEDOMETER (C1)

BASIC VERSION (STANDARD CARGO, STANDARD PANORAMA)

I.L.B. INDICATOR (E1)

BASIC VERSION (STANDARD CARGO, STANDARD PANORAMA)

LCD (G1)

SUPER VERSION (ELEGANT VAN, ELEGANT PANORAMA)

like the basic version with the addition of:

  • engine rpm (rev counter);
  • coolant temperature (gauge and overheating warning light);
  • warning lights
  • trip computer with LCD display of trip mileage, range, average speed, journey time and average consumption.
1 Coolant temperature overheating2 Fuel reserve3 Recharging4 Engine oil pressure5. OBD failure6. Handbrake - insufficient brake fluid EBD7. Side lights8 Main beam headlamps9 Direction indicator10 Rear fog lamp11. Heated rear windscreen12. Immobilizer13. Heater plugs14. Fog lights15. Alarm LED16. ABS failure17. Air Bag failure (if fitted)18. Passenger Air Bag deactivted (if fitted)19. Seat belt (preparation)20. Available21. Doors open22. Available23. Electronic speedometer24. Rev counter25. Fuel level gauge (E1)26. Coolant temperature gauge27. LCD with display of headlamp position, clock

SUPER VERSION (ELEGANT VAN, ELEGANT PANORAMA)

SPEEDOMETER (C3)

SUPER VERSION (ELEGANT VAN, ELEGANT PANORAMA)

REV COUNTER (D1)

SUPER VERSION (ELEGANT VAN, ELEGANT PANORAMA)

I.L.B. INDICATOR (E2)

SUPER VERSION (ELEGANT VAN, ELEGANT PANORAMA)

COOLANT TEMPERATURE GAUGE (F1)

SUPER VERSION (ELEGANT VAN, ELEGANT PANORAMA)

LCD (G1)

COMPONENTS AND OPERATION

The main components of the instrument panel feature:

  • External scale in white and internal scale in red and sector in grey (excluding de-luxe versions);
  • Serigraphy lighting and indexes in orange.
  • Rev counter (petrol and diesel) without danger zone.
  • Coolant temperature gauge with danger area in red.
  • LCD always lit up in orange.
  • Warning lights.

LCD:

The following are displayed on the LCD DISPLAY:

  • clock
  • headlamp position
  • six figures with seven segments for the milometer
  • four figures for the trip meter.

LCD:

All the information from and for the instrument panel is transferred, through the CAN interface at low speed, with the exception of data expressly indicated in the pin out. The fault diagnosis is also carried out through the CAN line.
A = Connector E03PA (pins 1 to 9)B = Connector E03PB (pins 10 to 18)

LCD:

A single AMO MQS 18-way vertical connector is used.PIN OUT
1 +15 panel supply2 + battery instrument panel and clock3 CAN A4 CAN B5. Headlamp aglinment signal6. + Dipped headlamps7. Instrument panel earth8 Oil pressure (preparation)9 Coolant temperature (preparation)10 + Dimmer lights input (preparation)11. Engine rpm signal (preparation)12. Input for available warning light13. Air Bag fialure warning light14. Passenger Air Bag disabled warning light15. Preparation for seat belts not fastened warning light16. Free17. Free18. Engine oil level earth

Direct inputs

List of direct input signals:

  • + 15 key;
  • + battery;
  • + lights from dimmer;
  • Air Bag failure warning light (only for versions with Air Bag);
  • Passenger Air Bag disabled warning light (only for versions with Air Bag);
  • Seat belt warning light for Japanese version only;
  • CAN line;
  • Dipped headlamps signal for headlamp alignment;

Network direct inputs

List of direct input signals:

  • Vehicle speed;
  • RPM
  • Fuel level;
  • Fuel consumption
  • Coolant temperature
  • Mileometer;
  • Warning lights
  • Network management messages.

Direct outputs

List of direct output signals:

  • Headlamp alignment signal;
  • Oil level sensor operation;

Network output

- Network management messages and NQS operaton.

GENERAL DESCRIPTION

The programming (in the production plant) is carried out with a special instrument, on the vehicle assembly line, using the CAN serial line.The Instrument Panel Connector (NQS) receives all the configuration parameters with a single Fiat EOL (end of line) command. The Instrument Panel therefore memorizes the data.

EOL PROGRAMMING

The Instrument Panel Connector (NQS) described so far uses four basic electronic fittings common to all versions, the difference being in the reception of the configuration parameters. If the NQS is replaced in the service network it is configured using the diagnostic equipment (SDC Examiner).If any one of the connectors is not correctly configured or if the various connectors have been configured using incompatible data, then the Instrument Panel display segments used will flash at a frequency of 1 Hz, duty cycle 50%.This procedure is necessary to signal the failed or incomplete personalization of one of more connectors for the CAN network on the vehicle following replacement operations in the service network.

NQS PROGRAMMING

The following Instrument Panel Connector (NQS) parameters are personalized, according to the version:

  • Tank capacity according to the version (Diesel / Petrol);
  • Tank percentage which activates the reserve warning light;
  • Oversize percentage in the vehicle speed reading;
  • ABS;
  • Diesel/Petrol version;
  • Right/left hand drive.
The information necessary for identifying the product, such as the Fiat design code, the HW code, the SW code, the production date, etc., should be added to these parameters.Only once the EOL (end of line) programming has taken place in the plant or in the service network should the panel move over from the default parameters (which should remain intact until that moment) to the new parameters.
If the instrument panel does not accept the configuration in the service network, it is necessary to make sure that the product code is correct.

MILOMETER

View of milometer

MILOMETER

The NQS receives information on the journey distance, via the CAN line, from the Body Computer. This information corresponds to a counter value which is increased by one unit each time 10m is travelled.For every 10 counter values the trip meter is increased and therefore every 1000 metres, the total mileage is increased by 1 km.The internal microprocessor converts the value received at the CAN network from km to miles using a suitable algorhythm.The NQS memorizes the journey data in kilometres and only converts them into miles during the display. The limit for the trip meter remains 999.9 for both the km and miles, whilst the total limit is in kilometres only (399999) equal to around 248,547 miles.
When the limit (399999 km) is exceeded, the display shows 5 dashes at the centre and in place of the figures.
There is no planned synchronization between the NQS and the NBC when the trip meter figure is zeroed in the instrument panel, the maximum possible error is (10 m).When the trip meter reaches 999.9 km or miles, it returns to 0.0.The switching between the total and trip mileage is carried out using a special button (top right) which, if pressed for more than 3 seconds, zeros the trip value.If the battery is disconnected, the instrument panel memorizes the total mileage so that not more than 1 km is lost. In this case the trip mileage is lost from the memory.The instrument is supplied by the factory, with the possibility of resetting the total mileage counter only once during the first 200 km. It is possible if the display shows the letter H as the second digit on the left (7 segements).The operation is carried out by keeping the zeroing button / trip selector (top right) pressed for at least four seconds.The zeroing should be carried out before 200 km are reached, the total mileage counter is zerored and the letter H disappears. This operation cannot be carried out once 200 km are exceeded because the letter H disappears and the mileage reading displayed is maintained.The NQS accepts the programming of the total number of Km (if it is replaced in the service network). This programming is NOT, however, possible if a certain mileage, greater than the value to be entered has already been memorized (e.g. taking the instrument panel from another vehicle to reduce the mileage).

CLOCK

The clock is shown in the same display as the milometer and is located between the headlamp alignment reading and the milometer figures; the reading is in hours and minutes and goes from 00.00 to 23.59. Each time the battery is connected the clock shows 00:00.The two dots between the hours and the minutes flash every second.

The clock adjustment button is in the instrument panel. When it is pressed, the clock adjustment takes place as follows:

  • Pressing the button for 0.1 seconds produces an increase of one minute;
  • Pressing the button for between 1 and 3 seconds increases the minutes at an increasing speed which varies in a linear manner starting from an increase of 1 minute every 0.5 seconds, up to an increase of 1 minute every 0.2 seconds.
  • Continuing to keep the button pressed for longer than 3 seconds causes an increase in 10 minute steps (rounded off to the next ten);
The second counter starts again after the minutes have been set.The display shows the hours / minutes and the adjustment button also works with the ignition switched off.

SPEEDOMETER

The instrument panel receives speed information via the CAN line. The value received in this way is increased for the EOF value programmed and is then displayed on the graduated scaleThe calculation error for values expressed in miles (milometer and speedometer) is less than 0.1 %. The panel configuration is for operation in miles. This parameter is only modified at the Magneti Marelli EOL (end of line).The Instrument Panel Connector receives the engine rpm informtion, directly from the engine management control unit and without corrections the panel processes the engine rpm data with a constant time so that the response at zero RPM - end of scale RPM is less than 2 seconds.

INDICATOR RECOVERY LOGICS (STEPPING MOTOR)

The recovery of any steps which may be lost by the instrument is guaranteed for each individual indicator. The ''return to zero'' logic for the indicators occurs for every battery disconnecting / reconnecting operation. An (automatic) ''return to zero'' logic is us
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NQS OPERATION

The instrument panel is the component which makes it possible to display the main functional parameters of the vehicle for the driver also signalling possible on board electrical and electronic system failures. This instrument panel includes a CAN interface at low speeds to allow dialogue with other system connectors (e.g. engine management control unit, dashboard connector, ...).The instrument panels SHOULD NOT be dismantled in the service network because their assembly requires precision instruments; otherwise serious, irreparable damage can be caused.The panel has several functions with the ignition switched OFF, such as the adjustment and display of the clock, the switching on of the alarm warning light abd the switching on of the arrow warning lights etc.

Instrument panel graphic representation

.
1, Multifunciton digital display2, Fog lights (green)3, Doors not properly shut warning light (red)4, Insufficient brake fluid level warning light (red) - Handbrake applied (red)5, ABS failure warning light (amber yellow) - EBD failure (together with the insufficient brake fluid warning light)6, Headlamp alignment corrector (CAF - ) (the light beam lowers)7, Headlamp alignment corrector (CAF + ) (the light beam rises)8, Electronic speedometer9, Fuel level gauge with reserve warning light10, Left direction indicator (green) (intermittent)11, Side lights and dipped headlamps - Follow me home function12, Right direction indicator (green) (intermittent)13, Main beam headlamps (blue)14, Engine coolant temperature gauge with overheating warning light15, Electronic rev counter16, Clock adjustment key (+)17, Clock adjustment button (-)18, Seat belts not fastened warning light (red)19, Heated rear windscreen warning light (amber yellow)20, Water in diesel filter warning light (amber yellow)21, Air Bag failure warning light (red)22, Heater plugs warning light (amber yellow)23, Passenger Air Bag disabled warning light (amber yellow)24, Insufficient engine oil pressure warning light (red)25, Fiat CODE - vehicle protection system failure warning light (amber yellow)26, Battery recharging warning light27, Injection system failure warning light (red - versions no EOBD)27, Engine management system failure warning light/EOBD (amber yellow)28, Rear fog lamps (amber yellow)* Only valid for countries where fitted** Only valid for 1.3 JTD / 1.9 JTD versions.

Rear view

.
A: Connector at dashboard wiring (from pin 1 to 9)B: Connector at dashboard wiring (from pin 10 to pin 18)

Rear view

A single AMO MQS 18-way connector is used.

Connector A

Pin N°FunctionInput / Output
1+ 15 (INT) panel supply1
2Signal earth1
3+30 battery1
4Trip button from steering column switch unit1
5N.C.
6C.A.F. signalU
7+ Dipped headlamps1
8CAN BI/U
9CAN AI/U

Connector B

Pin N°FunctionInput / Output
10N.C.
11.N.C.
12.N.C.
13Air Bag fialure warning light1
14Passenger Air Bag disabled warning light1
15Seat belt not fastened warning light *1
16N.C.
17N.C.
18N.C.
* Only valid for countries where fitted

Direct inputs

List of direct input signals:

  • + 15 key;
  • +30 battery;
  • earth;
  • CAN line;
  • Air Bag failure;
  • passenger Air Bag disablement;
  • seat belts not fastened (only valid for countries where fitted);
  • signal from trip button on steering column switch unit;
  • dipped headlamps on signal for C.A.F. (headlamp alignment corrector)

Network input (some examples)

List of direct input signals:

  • speedometer signal;
  • engine rpm;
  • fuel level;
  • recharging (D+ alternator);
  • network key status signal;
  • engine oil pressure;
  • + lights for dimmed lighting;
  • heater plugs;
  • EBD/ABS failure;
  • brake fluid level;
  • water in diesel filter;
  • Vehicle Protection System;
  • door/boot opening;
  • windscreen/mirror defrosting;
  • brake lights, direction indicators/hazard warning lights, side lights, main beam headlamps, flasher/Follow me home, rear fog lamps, fog lights;

Direct outputs

List of direct output signals:

  • headlamp alignment signal.

Network output

Network management messages and NQS operaton.

ENGINE MANAGEMENT SYSTEM FAILURE WARNING LIGHT (EOBD)

On versions equipped with the EOBD system (Europen On Board Diagnosis) the warning light is amber yellow; it is activated by the engine control unit (check) when the ignition key is turned to the ON position.The EOBD system carries out continuous diagnosis of the components related to the vehicle emissions system, signalling any deterioration of these components by the warning light in the panel coming on together with the message shown on the reconfigurable multifunction display (where fitted).

The aim of the system is:

  • keeping the efficiency of the system under control;
  • signalling an increase in emissions due to a vehicle malfunction;
  • signalling the need to replace deteriorated components.
Prompt repair of the problem which has caused the warning light to come on is vital in accordance with the legal requirements of the traffic regulations of the country in question.

Rev counter anti-oscillation logic

The operating logic for the rev counter pointer should be disabled (in other words the indicator shows the actual engine rotation speed) when the vehicle speed is > 4 km/h.The following graph is helpful in understanding this logic better:
A, Value shown (rpm)B, Engine speed (rpm)1, First anti-oscillation logic threshold (608 rpm)2, Second anti-oscillation logic threshold (800 rpm)3, Third anti-oscillation logic threshold (1056 rpm)

Rev counter anti-oscillation logic

For rotation speeds between 0 and the first threshold, the values shown by the rev counter should be extended to the 0 - 608 range with linear features.When the engine speed is between the first and third thresholds, the rev counter should indicate the value of the second threshold thereby determining an insensitivity band for the rev counter. As the number of revs decreases, the insensitivity band indicator input takes place for values below the second threshold.To prevent sudden movements of the rev counter indicator, when the first and third thresholds are exceeded, there is a special movement of the actual indicator.
All the threshold values should be calibrated by the supplier at the end of the line.

ENGINE COOLANT TEMPERATURE GAUGE

With the ignition switched ON, the pointer should reach the temperature value according to the following logic:

  • if T < 50° C, the pointer should be in line with the first reference / graduation on the scale
  • if T > 50 ° C the pointer should be positioned on the reference corresponding to the temperature value measured.
If, with the ignition switched on, there is a burst of heat, then the temperature reading corresponds to the position of the pointer when the ignition was switched off, then the pointer should reach the position corresponding to the actual temperature in a time of 2 mins.All movements of the indicator should take place gradually without sticking, oscillations or sudden movements.

ENGINE COOLANT TEMPERATURE GAUGE OPERATING LOGIC

For temperatures equal to T = 50 ° C, the pointer is positioned on the first reference on the scale (start of the scale).For temperature of between 50 - 80° C the pointer should move in a linear manner (between zero and the centre of the scale).For temperatures between 80 - 100° C (normal operation), the pointer should remain stable in the centre of the scale.For temperatures between 100 - 120 ° C (uphill) and between 115 - 100 ° C (downhill) the pointer should move in a linear manner (between the centre of the scale and the start of the red sector).For temperatures equal to T = 120 ± 1 ° C, the pointer should be positioned at the start of the red sector of the scale.For temperatures equal to T ( 122 C the pointer should reach the position corresponding to the start of the red sector and as soon as the Engine Mangement Control Unit sends the warning light on signal, it should be positioned at the end of the scale and the coolant overheating warning light should come on.If the warning light on signal coming from the NCM persists, the pointer remains at the end of the scale and the warning light remains on constantly.If the Engine Management Control Unit sends the signal to switch off the warning light (when the temperature goes below the level T = 115± 1° C), the instrument panel immediately switches off the engine coolant overheating warning light and the pointer returns to the position corresponding to the (actual) temperature value measured.
A. End of scaleB. Start of red sectorC. Centre of temperature scale between 80° C and 100° C

ENGINE COOLANT TEMPERATURE OVERHEATING WARNING LIGHT

The panel receives information concerning the switching on / off of the warning light via the CAN line.Each time the ignition is turned on the engine management control unit sends the instrument panel the command to switch on the warning light in order to check the communication line or the warning light signal.If the ignition is switched on and the conditions for switching on the warning light exist (engine coolant overheating and warning light already on when the ignition was switched off previously), then the NCM keeps the command to switch on the warning light activated and the instrument panel continues to keep the warning light on and position the pointer at the end of the scale.

FUEL GAUGE

The gauge signals the fuel level.The damping logics to avoid incorrect readings due to the fuel splashing around in the tank are located in the NBC. The instrument panel is restricted to displaying the data received at the CAN line.The precision / calibration guaranteed is ± 2 angular degrees throughout the scale.

Reserve warning light

The NQS lights up the reserve warning light when the NBC signals a fuel level equal to the value programmed at the EOL for the tank capacity.In order to prevent the reserve warning light from flashing, it comes on with a delay (timed hysteresis) of 5 seconds after the reserve condition occurs; the warning light goes out with a delay of 20 seconds from the moment this condition no longer exists.

DIGITAL DISPLAY FEATURES

The following information is shown on the two line digital display + Trip Computer icon:

  • total mileage counter (the trip meter is a function of the trip computer);
  • clock;
  • headlamp alignment corrector reading;
  • Trip Computer data (processed by the control panel).

Standard displays (ignition OFF0

With the ignition OFF, the instrument panel display remains off (with both front doors closed).

When at least one of the front doors is opened/closed, the digital display should show the following:

  • clock;
  • total mileage.

Display of the clock function

The ''hh:mm'' (hours : minutes) display should remain on at the key on in ''24 hour'' mode, in other words from 0 to 23 h. The clock should not be displayed with the ignition OFF.The '':'' symbol between the hours and minutes should flash at a frequency of 1 Hz, D.C. 50%.Pressing the ''h+'' and ''h-'' buttons to the right of the control panel increases/decreases the reading in steps of 1 minute.

The length of each step depends on the time the button is pressed.

  • if t < 2
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